• Title/Summary/Keyword: Mushy Zone

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Influence of Sr and TiB on the Microstructure and Eutectic Temperature of Al-12Si Die-Cast Alloys (Sr과 TiB 첨가에 따른 다이캐스팅용 Al-Si 합금의 미세조직과 공정온도의 변화)

  • Choi, Yong-Lak;Kim, Seon-Hwa;Kim, Dong-Hyun;Yoon, Sang-Il;Kim, Ki-Sun
    • Korean Journal of Materials Research
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    • v.27 no.10
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    • pp.544-551
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    • 2017
  • In order to develop a new commercial Al-12%Si casting alloy with improved physical properties, we investigated the effect of adding Sr and TiB to the alloy. Al-12%Si alloys were prepared by die casting at $660^{\circ}C$. The eutectic temperature of the Sr-modified Al-12%Si alloy decreased to $9^{\circ}C$ and the mushy zone region increased. The shape of the Si phase changed from coarse acicula to fine fiber with the addition of Sr. The addition of TiB in the Al-12%Si alloy reduced the size of the primary ${\alpha}$-Al and eutectic Si phases. When Sr and TiB were added together, it worked more effectively in refinement and modification. The density of twins in the Si phase-doped Sr increased and the width of the twins was refined to 5 nm. These results are related to the impurity induced twinning(IIT) growth.

An experimental study on solidification of binary mix-ture (이원용액의 응고현상에 관한 실험적 연구)

  • Cho, Han-Sung;Choi, Hie-Tak;Yoo, Jai-Suk
    • Solar Energy
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    • v.12 no.3
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    • pp.107-115
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    • 1992
  • An experiment was performed to study solidification of binary mixture with double-diffusive convection in the liquid. A rectangular enclosure was filled with ammonium chloridewater solution. The phase change and convection process were studied through shadowgraph. Becasuse of the double-diffusive convection, the temperature field and concentration filed were stratified very rapidly. Correlation between solidified mass fraction and the dimensionless numbers was found; solidified mass concentration can be expressed as a linear function of $(Ste{\cdot}Ra^{1/4})^{2-Ste}{\cdot}Fo^{1/2}$.

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Solidification Microstructures with Carbon Contents and Solidification Rates in Modified 12Cr-lMo Steels (개량 12Cr-1Mo강에서 탄소 함량 및 응고속도에 따른 응고 조직 형성 거동)

  • Eum C. Y;Lee J. H;Hur S. K;Chi B. H;Ryu S. H
    • Korean Journal of Materials Research
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    • v.14 no.2
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    • pp.101-109
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    • 2004
  • The influences of solidification rates and carbon contents on the formation of the $\delta$-ferrite were studied by directional solidification in modified 12%Cr-l %Mo steels. Directional solidification experimental results showed that solidification microstructure depended on solidification rate and carbon content and chromium equivalent. The length of the mushy zone increased and the dendrite arm spacings decreased as the solidification rate increased. The volume fraction of the 8-ferrite decreased with increasing the solidification rate and carbon content. The volume fraction of the ferrite showed much higher at low solidification rates with planar and cellular interfaces than that at high solidification rates with dendritic interface. It is expected that macro-segregation of C causes lower C content at the lower solidification fraction in the directionally solidified sample, where lower C results in higher volume fraction of the ferrite. In order to estimate solidification microstructure in modified 12Cr-l%Mo steels, various solidification conditions, such as solidification rate, cooling rate, segregation, alloy composition, should be considered.

Cabboic Xenoliths in Alkaline Basalts from Jeju Island (제주도 알칼리 현무암에 포획된 반려암질 포획암)

  • Eom, Young-Bo;Nam, Bok-Hyun;Hwang, Byoung-Hoon;Kim, Jin-Seop;Yang, Kyung-Hee
    • Journal of the Mineralogical Society of Korea
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    • v.20 no.2 s.52
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    • pp.103-114
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    • 2007
  • Gabbroic xenoliths in poikilitic and equigrnular textures and plagioclase megacrysts, up to 15 cm in size, are trapped in alkaline basalts from Sinsanri and Sangeumburi, Jeju island. Gabbroic xenoliths are gabbro norite in composition. Plagioclase is the most dominantly present $(42{\sim}94vol%)$, while olivine crystals are absent. Pokilitic xenoliths, interpreted as cumulates, include euhedral opx+cpx in oikocryst plagioclase. Equigranular xenoliths include subhedral to anhedral opx+cpx+pl. Based on the textural and geochemical natures, occurrence mode at the outcrops, poikiltic and equigranular xenoliths and plagioclase megacrysts were from rigid zone, mushy zone and crystal-suspended zone of the magma chamber, respectively. The gabbroic xenoliths in alkaline basalts of the Juju island represent crystallization products of relatively evolved basaltic magma at the Jeju magma reservoir beneath the Jeju Island. They are gabbro fragments that represent crystallization-isolation-capture processes associated with magma batches temporarily occupying reservoirs.

Numerical Analysis on the Freezing Process of Internal Water Flow in a L-Shape Pipe (L자형 배관내 물의 결빙에 관한 해석적 연구)

  • Lee, Chung Ho;Suh, Jeong-Se
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.144-150
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    • 2018
  • In this study, the freezing process of L-shaped pipe exposed to the outside was investigated numerically by considering the mushy zone of freezing water. From the numerical results, it was found that the flow was outwardly directed due to the influence of the L-shaped bending part in the outside exposed part of the pipe, and the ice was formed in the shape of longitudinal corrugation on the wall surface of the pipe after the bending part. It is confirmed that this phenomenon is caused by the venturi effect due to the freezing as seen in connection with the velocity distribution in the pipe. It is found that the remelting phenomenon at the end of the freezing section occur simultaneously during the process of forming the ice in the pipe section. In regard of the factors affecting freezing, it was found that the thickness of the freezing layer is increased as the exposed pipe surface temperature is decreased, and the pipe surface temperature had a significant effect on the change of the freezing layer thickness. At the same time, it was found that the freezing layer becomes relatively thin when the water inflow rate is increased. This phenomenon was caused by reducing the exposure time of freezing water due to the vigorous flow convection of the water fluid.

Characterization of Solidification and Microstructure of an Al-Zn-Mg-Si Alloy

  • He Tian;Dongdong Qu;Zherui Tong;Nega Setargew;Daniel J. Parker;David StJohn;Kazuhiro Nogita
    • Corrosion Science and Technology
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    • v.23 no.2
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    • pp.104-112
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    • 2024
  • Al-Zn-Mg-Si alloy coatings have been developed to inhibit corrosion of cold rolled steel sheets, and an understanding of the alloy system helps prevent coating defects. We used a Bridgman furnace to characterise the nature and formation mechanisms of the phases present in the quaternary system with 0.4 wt% Fe. In the directional solidification experiments we imposed steep temperature gradients and varied the pull rate. After the samples were quenched in the furnace, detailed characterization of the samples was carried out by electron microscopy (SEM/EDS). From the dT/dt vs T plots of the cooling curves of the alloys, the solidification path was determined to be $Liquid{\longrightarrow[80]^{544-558}}{\alpha}-Al{\longrightarrow[80]^{453-459}}Al/Mg_2Si{\longrightarrow[80]^{371-374}}Al/Zn{\longrightarrow[80]^{331-333}}Zn/mgZn_2$. The formation mechanisms of the Mg and Zn containing phases and their morphology was discussed together with the effects of the cooling rate. Key findings include the lengthening of the mushy zone in directionally solidified samples remelted against a positive temperature gradient, as well as an enrichening of the α-Al phase by Zn through remelting. Mg2Si and other Si based phases were observed to adopt a much finer faceted microstructure in favour of a script-like microstructure when exposed to the higher cooling rate of coolant quenching.