• Title/Summary/Keyword: Multiple crack growth

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Fatigue Crack Growth Analysis by EFG Method in Steel Components with Multiple Cracks (EFG법을 사용한 다수균열 함유 강부재의 피로균열 성장거동 해석)

  • 이상호;윤영철
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.12 no.4
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    • pp.691-700
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    • 1999
  • 본 연구에서는 요소를 사용하지 않는 새로운 해석방법인 EFG(Element-Free Galerkin)법을 사용하여 복수의 초기균열을 지닌 강재가 반복피로하중을 받는 경우 균열들이 점진적으로 성장하여 부재가 파단에 이르는 과정을 해석적으로 규명하였다. 이를 위하여 본 연구에서는 일반적인 피로균열성장법칙을 EFG법을 이용한 균열해석 알고리즘에 적용하여 복수의 균열들이 각각의 응력상태에 따라 차별적으로 성장해 나가는 과정을 해석할 수 있는 알고리즘을 도입하고 이를 바탕으로 다양한 하중상태하에서 복수의 균열들의 성장경로를 추정함과 동시에 이에 따른 잔존수명을 산정할 수 있는 기법을 제시하였다. 본 연구에서 제안된 해석방법을 피로균열 발생빈도가 큰 몇가지의 강부재 형태에 적용해 본 결과 다수균열 함유 부재의 피로균열 성장거동과 균열들의 피로수명을 성공적으로 예측할 수 있었다.

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A method of global-local analyses of structures involving local heterogeneities and propagating cracks

  • Kurumatani, Mao;Terada, Kenjiro
    • Structural Engineering and Mechanics
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    • v.38 no.4
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    • pp.529-547
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    • 2011
  • This paper presents the global-local finite cover method (GL-FCM) that is capable of analyzing structures involving local heterogeneities and propagating cracks. The suggested method is composed of two techniques. One of them is the FCM, which is one of the PU-based generalized finite element methods, for the analysis of local cohesive crack growth. The mechanical behavior evaluated in local heterogeneous structures by the FCM is transferred to the overall (global) structure by the so-called mortar method. The other is a method of mesh superposition for hierarchical modeling, which enables us to evaluate the average stiffness by the analysis of local heterogeneous structures not subjected to crack propagation. Several numerical experiments are conducted to validate the accuracy of the proposed method. The capability and applicability of the proposed method is demonstrated in an illustrative numerical example, in which we predict the mechanical deterioration of a reinforced concrete (RC) structure, whose local regions are subjected to propagating cracks induced by reinforcement corrosion.

Stimulated Emission with 349-nm Wavelength in GaN/AlGaN MQWs by Optical Pumping

  • Kim, Sung-Bock;Bae, Sung-Bum;Ko, Young-Ho;Kim, Dong Churl;Nam, Eun-Soo
    • Applied Science and Convergence Technology
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    • v.26 no.4
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    • pp.79-85
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    • 2017
  • The crack-free AlGaN template has been successfully grown by using selective area growth with triangular GaN facet. The triangular GaN stripe structure was obtained by vertical growth rate enhanced mode with low growth temperature of $950^{\circ}C$ and high growth pressure of 500 torr. The lateral growth rate enhanced mode of AlGaN for crack-free and flat surface was also investigated. Low pressure of 30 torr and high V/III ratio of 4400 were favorable for lateral growth of AlGaN. It was confirmed that the $4{\mu}m$ -thick $Al_{0.2}Ga_{0.8}N$ was crack-free over entire 2-inch wafer. The dislocation density of $Al_{0.2}Ga_{0.8}N$ was as low as ${\sim}7.6{\times}10^8/cm^2$ measured by cathodoluminescence. Based on the high quality AlGaN with low dislocation density, the ultraviolet laser diode epitaxy with cladding, waveguide and GaN/AlGaN multiple quantum well (MQW) was grown by metalorganic chemical vapor deposition. The stimulated emission at 349 nm with full width at half maximum of 1.8 nm from the MQW was observed through optical pumping experiment with 193 nm KrF laser. We also have fabricated the deep ridge type ultraviolet laser diode (UV-LD) with $5{\mu}m-wide$ and $700{\mu}m-long$ cavity for electrical properties. The turn on voltage was below 5 V and the resistance was ${\sim}55{\Omega}$ at applied voltage of 10 V. The amplified spontaneous emission spectrum of UV-LD was also observed from pulsed current injection.

A Program Development of Life Prediction Simulation for Multi-Surface Cracks on the Finite Plate (무한 평면체에 존재하는 복수 표면균열의 성장에 대한 수명예측용 시뮬레이션 개발에 관한 연구)

  • 황남성;서창민;남승훈
    • Journal of Ocean Engineering and Technology
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    • v.11 no.4
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    • pp.61-75
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    • 1997
  • The social demand urges us to use some equipments and structures in high temperature environment. By this occasion, the necessity of studying the fatigue crack growth is an important aspect of new materials. However, the present situation is rarely to accumulate the fatigue data. Especially, 1Cr-1Mo-0.25V steel and 304 stainless steel have been increased to be used under the severe condition of high temperature. And so, the fatigue estimation of those materials is important and appropriate. Fatigue tests have been carried out to examine the crack initiation, growth behaviour for the small fatigue crack of 1Cr-1Mo-0.25V steel and 304 stainless steel at room temperature and 538^{\circ}C$. The remote measurement system which has many merits of checking and saving the image for detailed examination was applied to closely detect the crack length. Generally, the fatigue crack initiated in the form of multiple cracks and grew each other. And then it coalesced to become a major crack. The major crack governed the rest of the fatigue life. In the growing process, each peripheral cracks interact and grow for a certain period. After then, it coalesced and fractured. On the basis of the above experimental data for the small crack, a simulation program was developed to predict the residual life time and to estimate the integrity of machine elements and structures. At the same time, the simulation was extended to 1Cr-1Mo-0.25V steel. The simulation results have shown a good agreement to those of the experimental ones for both materials of 1Cr-1Mo-0.25V steel and 304 stainless steel with small cracks. The NASCRAC has applied to compare the fatigue life with the experimental results. And so, it can be said that the simulation program is valuable tools to the industrial fields.

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Fatigue Life Estimation of Cruciform Welded Joint Considering Interaction, Coalescence and Growth of Multi-crack (다균열 간섭, 합체, 성장이론을 고려한 십자형 필렛용접 이음부의 피로균열진전수명 평가)

  • Han, Jeong-Woo;Han, Seung-Ho;Shin, Byung-Cheon;Rim, Jeon;Jim, Jae-Hoon
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.120-125
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    • 2004
  • Fatigue life of welded joints are governed by the propagation of multiple collinear surface cracks distributed randomly along weld bead. These cracks propagate in mutual interaction and coalescence of them. To estimate the fatigue life, the influences of above two mechanisms on the fatigue life should be taken into account. These two mechanisms appear through the stress intensity factors disturbed mutually. However, it is difficult to calculate the stress intensity factors of multiple surface cracks located in vicinity of weld toe. The stress intensity factors are calculated normally by using the Mk-factors, but such Mk-factors are very rare in literature. In this study, the Mk-factors were obtained from a parametric study on crack length and depth, in which a finite element method is used. A fatigue test for a cruciform welded joint was conducted. The fatigue life of the tested specimen was estimated through present method with the informations obtained from the test, e.g. the number, size and locations of the cracks. The estimated and measured fatigue life showed a good agreement.

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A methodology for assessing fatigue life of a countersunk riveted lap joint

  • Li, Gang;Renaud, Guillaume;Liao, Min;Okada, Takao;Machida, Shigeru
    • Advances in aircraft and spacecraft science
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    • v.4 no.1
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    • pp.1-19
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    • 2017
  • Fatigue life prediction of a multi-row countersunk riveted lap joint was performed numerically. The stress and strain conditions in a highly stressed substructure of the joint were analysed using a global/local finite element (FE) model coupling approach. After validation of the FE models using experimental strain measurements, the stress/strain condition in the local three-dimensional (3D) FE model was simulated under a fatigue loading condition. This local model involved multiple load cases with nonlinearity in material properties, geometric deformation, and contact boundary conditions. The resulting stresses and strains were used in the Smith-Watson-Topper (SWT) strain life equation to assess the fatigue "initiation life", defined as the life to a 0.5 mm deep crack. Effects of the rivet-hole clearance and rivet head deformation on the predicted fatigue life were identified, and good agreement in the fatigue life was obtained between the experimental and the numerical results. Further crack growth from a 0.5 mm crack to the first linkup of two adjacent cracks was evaluated using the NRC in-house tool, CanGROW. Good correlation in the fatigue life was also obtained between the experimental result and the crack growth analysis. The study shows that the selected methodology is promising for assessing the fatigue life for the lap joint, which is expected to improve research efficiency by reducing test quantity and cost.

Fatigue life prediction of multiple site damage based on probabilistic equivalent initial flaw model

  • Kim, JungHoon;Zi, Goangseup;Van, Son-Nguyen;Jeong, MinChul;Kong, JungSik;Kim, Minsung
    • Structural Engineering and Mechanics
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    • v.38 no.4
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    • pp.443-457
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    • 2011
  • The loss of strength in a structure as a result of cyclic loads over a period of life time is an important phenomenon for the life-cycle analysis. Service loads are accentuated at the areas of stress concentration, mainly at the connection of components. Structural components unavoidably are affected by defects such as surface scratches, surface roughness and weld defects of random sizes, which usually occur during the manufacturing and handling process. These defects are shown to have an important effect on the fatigue life of the structural components by promoting crack initiation sites. The value of equivalent initial flaw size (EIFS) is calculated by using the back extrapolation technique and the Paris law of fatigue crack growth from results of fatigue tests. We try to analyze the effect of EIFS distribution in a multiple site damage (MSD) specimen by using the extended finite element method (XFEM). For the analysis, fatigue tests were conducted on the centrally-cracked specimens and MSD specimens.

Prediction of Fatigue Life using Extreme Statistics Analysis (표면미소균열의 극치통계해석을 이용한 피로수명예측)

  • Lee, Dong-U;Hong, Sun-Hyeok;Jo, Seok-Su;Ju, Won-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1746-1752
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    • 2002
  • Fatigue fracture in machine components is produced by surface micro-crack from stress concentration area such as notch and material defect. It is difficult to predict the remaining fatigue lift of mechanical components because the surface micro-crack on critical area initiates and grows with statistical distribution. Plane bending fatigue tests were carried out on the plain specimen of Al 2024-T3 and the initiation and growth behavior of surface micro cracks were observed. The statistical distribution of surface length of multiple micro cracks and their maximum length were investigated. The maximum surface crack length distributions were analyzed on the basis of the statistics of extremes in order to examine the prediction of remaining life.

Microfracture Behavior of Metallic-Continuous-Fiber-Reinforced Amorphous Matrix Composites Fabricated by Liquid Pressing Process (액상가압공정으로 제조된 금속 연속섬유강화 비정질 복합재료의 미세파괴거동)

  • Lee, Kyuhong;Lee, Sang-Bok;Lee, Sang-Kwan;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.46 no.8
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    • pp.524-537
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    • 2008
  • Zr-based amorphous alloy matrix composites reinforced with metallic continuous fibers were fabricated by liquid pressing process, and their fracture properties were investigated by directly observing microfracture process using an in situ loading stage installed inside a scanning electron microscope chamber. About 60 vol.% of metallic fibers were homogeneously distributed inside the amorphous matrix. Apparent fracture toughness of the stainless-steel- and tungsten-fiber-reinforced composites was lower than that of monolithic amorphous alloy, while that of the Ta-fiber-reinforced composite was higher. According to the microfracture observation, shear bands or cracks were initiated at the amorphous matrix, and the propagation of the initiated shear bands or cracks was effectively blocked by fibers, thereby resulting in stable crack growth which could be confirmed by the fracture resistance curve (R-curve) behavior. This increase in fracture resistance with increasing crack length improved fracture properties of the fiber-reinforced composites, and could be explained by mechanisms of formation of multiple shear bands or multiple cracks at the amorphous matrix and blocking of crack or shear band propagation and multiple necking at metallic fibers.

A fracture mechanics simulation of the pre-holed concrete Brazilian discs

  • Sarfarazi, Vahab;Haeri, Hadi;Shemirani, Alireza Bagher;Nezamabadi, Maryam Firoozi
    • Structural Engineering and Mechanics
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    • v.66 no.3
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    • pp.343-351
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    • 2018
  • Brazilian disc test is one of the most widely used experiments in the literature of geo-mechanics. In this work, the pre-holed concrete Brazilian disc specimens are numerically modelled by a two-dimensional discrete element approach. The cracks initiations, propagations and coalescences in the numerically simulated Brazilian discs (each containing a single cylindrical hole and or multiple holes) are studied. The pre-holed Brazilian discs are numerically tested under Brazilian test conditions. The single-holed Brazilian discs with different ratios of the diameter of the holes to that of the disc radius are modelled first. The breakage load in the ring type disc specimens containing an internal hole with varying diameters is measured and the crack propagation mechanism around the wall of the ring is investigated. The crack propagation and coalescence mechanisms are also studied for the case of multi-holes' concrete Brazilian discs. The numerical and experimental results show that the breaking mechanism of the pre-holed disc specimens is mainly due to the initiation of the radially induced tensile cracks which are growth from the surface of the central hole. Radially cracks propagated toward the direction of diametrical loading. It has been observed that for the case of disc specimens with multiple holes under diametrical compressive loading, the breaking process of the modelled specimens may occur due to the simultaneous cracks propagation and cracks coalescence phenomena. These results also show that as the hole diameter and the number of the holes increases both the failure stress and the crack initiation stress decreases. The experimental results already exist in the literature are quit agree with the proposed numerical simulation results which validates this simulation procedure.