• Title/Summary/Keyword: Multiphase-thermal flow

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Evaluation of Cooling Capability of Hot Press Forming Die with Thermal CFD Simulation (열유동 해석을 통한 핫프레스 포밍 금형의 냉각 성능 평가)

  • Lee, K.;Lee, J.J.;Suh, C.H.
    • Transactions of Materials Processing
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    • v.25 no.4
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    • pp.242-247
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    • 2016
  • CFD simulation with FlowVision® is used to evaluate the capability of cooling channel in hot press forming dies. Two different types of cooling channels, dry drilled and pocket types are considered for comparison. Two different approaches for simulating cooling channel are considered. One is single-phase velocity calculation for coolant only and the other is multiphase thermal and velocity calculation for die, blank and coolant all together. Both approaches show better cooling performance in pocket type cooling channel. Also both approaches show their own effectiveness in designing cooling channel of hot press forming dies.

Analysis of the ejector for low-pressure evaporative desalination system using solar energy (태양에너지 이용 저압 증발식 해수 담수시스템 이젝터 CFD 해석)

  • Hwang, In-Seon;Joo, Hong-Jin;Kwak, Hee-Youl
    • Journal of the Korean Solar Energy Society
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    • v.30 no.6
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    • pp.137-143
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    • 2010
  • In this study, the ejector design was modeled using Fluent 6.3 of FVM(Finite Volume Method) CFD(Computational Fluid Dynamics) techniques to resolve the flow dynamics in the ejector. A vacuum system with the ejector has been widely used because of its simple construction and easy maintenance. Ejector is the main part of the desalination system, of which designs determine the efficiency of system. The effects of the ejector was investigated geometry and the operating conditions in the hydraulic characteristics. The ejector consists mainly of a nozzle, suction chamber, mixing tube(throat), diffuser and draft tube. Liquid is supplied to the ejector nozzle, the fast liquid jet produced by the nozzle entrains and the non condensable gas was sucked into the mixing tube. In the present study, the multiphase CFD modeling was carried out to determine the hydrodynamic characteristics of seawater-air ejector. Two-dimensional geometry was considered with the quadrilateral-mashing scheme. The gas suction rate increases with increasing Motive flow circulating rate.

Analysis and Evaluation of Separation Efficiency on Mass Flow of Mini Hydro Cyclone Separator Manufactured by 3D Printing (3D 프린팅을 적용한 미니 하이드로 싸이클론 분리기의 질량유량을 통한 분리효율 해석 및 평가)

  • Yi, Hyung-wook;Lee, Yeo-ul;Lee, Myung-won;Kwon, Je-young;Kang, Myungchang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.7
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    • pp.89-96
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    • 2021
  • In this study, a mini hydro cyclone was designed and manufactured to achieve an inlet flow rate of 2 L/min in the experiment, which was conducted using alumina powder with a specific gravity of 3.97. This hydro cyclone was studied for using in steam and water analysis system (SWAS) of thermal power plant and was manufactured by 3D printing. Numerical analysis was performed with Solidworks Flow Simulation, utilizing the reynolds stress method (RSM) of fluid multiphase flow analysis models. Experimental and numerical analysis were performed under the three conditions of inlet velocity 2.0, 4.0, and 6.0 m/s. The separation efficiency was over 80% at all inlet velocity conditions. At the inlet velocity 4m/s, the separation efficiency was the best, and it was confirmed that the efficiency was more than 90%.

Experimental and numerical assessment of helium bubble lift during natural circulation for passive molten salt fast reactor

  • Won Jun Choi;Jae Hyung Park;Juhyeong Lee;Jihun Im;Yunsik Cho;Yonghee Kim;Sung Joong Kim
    • Nuclear Engineering and Technology
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    • v.56 no.3
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    • pp.1002-1012
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    • 2024
  • To remove insoluble fission products, which could possibly cause reactor instability and significantly reduce heat transfer efficiency from primary system of molten salt reactor, a helium bubbling method is employed into a passive molten salt fast reactor. In this regard, two-phase flow behavior of molten salt and helium bubbles was investigated experimentally because the helium bubbles highly affect the circulation performance of working fluid owing to an additional drag force. As the helium flow rate is controlled, the change of key thermal-hydraulic parameters was analyzed through a two-phase experiment. Simultaneously, to assess the applicability of numerical model for the analysis of two-phase flow behavior, the numerical calculation was performed using the OpenFOAM 9.0 code. The accuracy of the numerical analysis code was evaluated by comparing it with the experimental data. Generally, numerical results showed a good agreement with the experiment. However, at the high helium injection rates, the prediction capability for void fraction of helium bubbles was relatively low. This study suggests that the multiphaseEulerFoam solver in OpenFOAM code is effective for predicting the helium bubbling but there exists a room for further improvement by incorporating the appropriate drag flux model and the population balance equation.

A Computational Study on Cooling Analysis of the Flame Deflector for the 75 tonf Class Propulsion Test Facility (75톤급 추진기관 시험설비 화염유도로 냉각해석에 관한 수치적 연구)

  • Moon, Seong-Mok;Cho, Nam-Kyung;Kim, Seong-Lyong;Jun, Sung-Bok;Lee, Kyoung-Hoon;Kim, Dong-Hwan
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.2
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    • pp.55-64
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    • 2015
  • In this study, a 3-D flame cooling analysis is conducted to examine thermal safety for the flame deflector of the 75 tonf class propulsion test facility, and the safe discharge of the exhaust gas is assessed by using numerical results. The Mixture multiphase model is adopted for the simulation of heat transfer and phase exchange process between flame and cooling water, and the computational study using the single species unreacted model for the exhaust plume is carried out for the flame cooling. Numerical analysis predicts maximum temperature on the flame deflector wall for different water flow rates, and evaluates the safe minimum flow rate of water corresponding to the fire-resistant temperature for concrete.

Experiments on Time Dependent Film Boiling on a Sphere

  • Ounpanich Bancha;Pomprapha Temsiri;Archakositt Urith;Nilsuwankosit Sunchai
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.403-406
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    • 2002
  • A number of the experiments on the phenomenon in which the thermal energy was transferred from a hot sphere to the surrounding water through the film boiling process had been conducted. As the sphere only carried the thermal energy associated with its initially high temperature but did not contain any other thermal source, the film boiling was only driven by the decreasing temperature of the sphere and, thus, was time dependent. The results from the experiments showed that the temperature of the sphere was slowly decreased in the beginning. This corresponded to the period in which the sphere was penetrating the water surface. Later, when the sphere was fully submerged and the transition film boiling was observed over the whole surface, the temperature of the sphere was decreased relatively much faster. In the last stage, the temperature of the sphere was again slowly decreased. This was considered caused by the relatively low temperature of the sphere, which reduced and later ceased the film boiling process. In addition, the estimation of the departure rate of the steam bubbles from the film layer was also correlated for the experiments.

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CFD procedure of Multi-phase flow to predict the trend of Boil-off for the various filling ratio of C-Type liquefied hydrogen tank subject to sloshing motion (슬로싱에 놓인 C-Type 액화수소 탱크의 적재율에 따른 BOG 발생량 경향 예측을 위한 다상 유동 CFD 해석 절차)

  • Jin-Ho Lee;Sung-Je Lee;Se-Yun Hwang;Jang Hyun Lee
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2022.06a
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    • pp.213-213
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    • 2022
  • 본 논문은 슬로싱(Sloshing) 거동에 놓인 극저온 액체수소 화물창의 BOG 예측을 위한 CFD 해석 절차를 다루고 있다. 특히, 적재율(Filling Ratio)에 따라 달라지는 열 유입과 그에 따른 액체수소의 기화 경향을 파악하기 위한 목적으로 수행되었다. 액체수소와 기체수소의 혼재에 의한 다상 열유동(Multiphase-Thermal flow) 특성을 반영하고 유동에 따른 강제 대류 현상을 열유속에 반영하기 위한 CFD 해석을 수행하였다. 다상 유동 모델의 정확성을 검증하기 위하여 슬로싱 실험의 압력 계측 값과 해석의 압력 값 및 자유수면(Free surface) 형상을 비교하였다. 소형 C-Type 독립형 액화수소 탱크를 대상으로 슬로싱 유동과 BOG 발생을 수치적으로 예측하였다. 해석 과정에서 VOF(Volume of fraction) 모델과 Eulerian 모델을 모두 적용하여, 액체수소에 유입되는 열 유속(Heat flux)의 예측 정확성을 비교하였다. 슬로싱 유무에 따라 액체수소에 유입되는 열 유속을 비교하여 슬로싱 유동의 포함 여부에 따른 BOG 발생량의 변화를 제시하였으며, 최종적으로 액체수소의 충전율(Filling ratio) 별로 BOG 발생량의 경향성을 제시하였다.

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CFD Analysis on the Flow Characteristics of Ejector According to the Position Changes of Driving Nozzle for F.W.G (수치해석을 이용한 담수장치용 이젝터의 노즐위치 변화에 따른 이젝터 유동특성 연구)

  • Joo, Hong-Jin;Jung, Il-Young;Yun, Sang-Kook;Kwak, Hee-Youl
    • Journal of the Korean Solar Energy Society
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    • v.31 no.3
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    • pp.23-28
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    • 2011
  • In this study, the ejector design was modeled using Fluent 6.3 of FVM(Finite Volume Method) CFD(Computational Fluid Dynamics) techniques to resolve the flow dynamics in the ejector. A vacuum system with the ejector has been widely used because of its simple construction and easy maintenance. Ejector is the main part of the desalination system, of which designs determine the efficiency of system. The effects of the ejector was investigated geometry and the operating conditions in the hydraulic characteristics. The ejector consists mainly of a nozzle, suction chamber, mixing tube (throat), diffuser and draft tube. Liquid is supplied to the ejector nozzle, the fast liquid jet produced by the nozzle entrains and the non condensable gas was sucked into the mixing tube. The multiphase CFD modeling was carried out to determine the hydrodynamic characteristics of seawater-air ejector. Condition of the simulation was varied in entrance mass flow rate (1kg/s, 1.5kg/s, 2kg/s, 2.5kg/s, 3kg/s), and position of driving nozzle was located from the central axis of the suction at -10mm, 0mm, 10mm, 20mm, 30mm.. Asaresult, suction flow velocity has the highest value in central axis of the suction.

Coupled Thermal-Hydrological-Mechanical Behavior of Rock Mass Surrounding Cavern Thermal Energy Storage (암반공동 열에너지저장소 주변 암반의 열-수리-역학적 연계거동 분석)

  • Park, Jung-Wook;Rutqvist, Jonny;Ryu, Dongwoo;Synn, Joong-Ho;Park, Eui-Seob
    • Tunnel and Underground Space
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    • v.25 no.2
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    • pp.155-167
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    • 2015
  • The thermal-hydrological-mechanical (T-H-M) behavior of rock mass surrounding a high-temperature cavern thermal energy storage (CTES) operated for a period of 30 years has been investigated by TOUGH2-FLAC3D simulator. As a fundamental study for the development of prediction and control technologies for the environmental change and rock mass behavior associated with CTES, the key concerns were focused on the hydrological-thermal multiphase flow and the consequential mechanical behavior of the surrounding rock mass, where the insulator performance was not taken into account. In the present study, we considered a large-scale cylindrical cavern at shallow depth storing thermal energy of $350^{\circ}C$. The numerical results showed that the dominant heat transfer mechanism was the conduction in rock mass, and the mechanical behavior of rock mass was influenced by thermal factor (heat) more than hydrological factor (pressure). The effective stress redistribution, displacement and surface uplift caused by heating of rock and boiling of ground-water were discussed, and the potential of shear failure was quantitatively examined. Thermal expansion of rock mass led to the ground-surface uplift on the order of a few centimeters and the development of tensile stress above the storage cavern, increasing the potential of shear failure.

Analysis of Influential Factors on Wax Deposition for Flow Assurance in Subsea Oil Production System (해저 석유생산시스템에서 유동안정성 확보를 위한 왁스집적 영향요소 분석 연구)

  • Jung, Sun-Young;Kang, Pan-Sang;Lim, Jong-Se
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.6
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    • pp.662-669
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    • 2015
  • There has been an increased interest in the mitigation of wax deposition because wax, which usually accumulates in subsea oil-production systems, interrupts stable oil production and significantly increases the cost. To guarantee a required oil flow by mitigating wax deposition, we need to obtain a reliable estimation of the wax deposition. In this research, we perform simulations to understand the major mechanisms that lead to wax deposition, namely molecular diffusion, shear stripping reduction, and aging. While the model variables (shear reduction multiplier, wax porosity, wax thermal conductivity, and molecular diffusion multiplier) can be measured experimentally, they have high uncertainty. We perform an analysis of these variables and the amount of water and gas in the multiphase flow to determine these effects on the behavior of wax deposition. Based on the results obtained during this study for a higher wax porosity and molecular diffusion multiplier, we were able to confirm the presence of thicker wax deposits. As the shear reduction multiplier decreased, the thickness of the wax deposits increased. As the amount of water increased, there was also an increase in the amount of wax deposits until 40% water cut and decreased. As the amount of gas increased, the amount of wax deposits increased because of the loss of the light hydrocarbon component in the liquid phase. The results of this study can be utilized to estimate the wax deposition behavior by comparing the experiment (or field) and simulation data.