• 제목/요약/키워드: Multiaxial fatigue analysis

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대차프레임의 피로설계 및 피로강도 평가 (Fatigue Design and Fatigue Strength Evaluation of Bogie Frame)

  • 이상록;이학주;한승우;김정엽;차정환;강재윤;박찬경
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2000년도 춘계학술대회 논문집
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    • pp.234-241
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    • 2000
  • Stress analysis of the bogie frame by using the finite element method has been performed for the various loading conditions according to the results of vehicle dynamics analysis. Multiaxial fatigue analysis methods such as signed von Mises method, and typical critical plane theories were reviewed, and margin of safety for fatigue is defined. Multiaxial fatigue analysis program to predict the margin of safety of bogie frame under non-proportional loading conditions has been developed by using a commercial command language. Fatigue analysis of bogie frame under multiaxial loading was performed through this program and finite element analysis result. The procedure developed in this study is considered to be useful for the fatigue strength analysis in preliminary design stage of railway components under multiaxial loading condition.

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고속전철용 대차프레임의 다축피로해석에 관한 연구 (A Study on the Multiaxial Fatigue Analysis of Bogie Frame for High Speed Train)

  • 이상록;이학주;한승우;강재윤
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 1999년도 춘계학술대회 논문집
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    • pp.344-351
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    • 1999
  • Stress analysis of bogie frame by using the finite element method has been performed for the various loading conditions according to the UIC (International Union of Railways) Code 615-4. Multiaxial fatigue damage models such as signed von Mises method and typical critical plane theories were reviewed, and multiaxial fatigue analysis program (MUFAP) has been developed. Fatigue analysis of bogie frame under multiaxial loading was performed by using MUFAP and finite element analysis results. The procedure developed in this study is considered to be useful for the life prediction in preliminary design stage of railway components under multiaxial loading conditions. 3-dimensional surface modeling, mesh generation and finite element analysis were performed by Pro-Engineer, MSC/PATRAN and MSC/NASTRAN, respectively, which were installed in engineering workstation.

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동력학 시뮬레이션에 의한 다축 랜덤하중 하에서 자동차 서브프레임의 고 되풀이수 피로손상 평가 (High Cycle Fatigue Damage under Multiaxial Random Loading through Dynamic Simulation for an Automotive Sub-Frame)

  • 이학주;강재윤;최병익;김주성
    • 대한기계학회논문집A
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    • 제27권6호
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    • pp.946-953
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    • 2003
  • A FEM-based analytical approach was used to evaluate the multiaxial high cycle fatigue damage of an automotive sub-frame. Elastic Multi Body Simulation (MBS) has been applied in order to determine the multiaxial load histories. The stresses due to these loads have been given by FE computation. These results have been used as the input for the multiaxial fatigue analysis. For the assessment of multiaxial high cycle fatigue damage, the signed von Mises, the signed Tresca, the absolute maximum principal stress and critical plane methods have been employed. In addition, the biaxiality ratio, a$\sub$e/, the absolute maximum principal stress, $\sigma$$\sub$p/ and the angle, $\phi$$\sub$P/, between $\sigma$$\sub$1/ and the local x-axis, have been calculated to evaluate the stress state at each node.

다축 Random Dynamic 하중을 받는 대차 저널박스의 피로수명평가 (Fatigue Life Assessment of Journal Box Attached to Bogie under Multiaxial Random Dynamic Loading)

  • 박상구;김승섭;한성욱;박근수;우관제
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2009년도 춘계학술대회 논문집
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    • pp.1125-1131
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    • 2009
  • This paper presents the evaluation of fatigue life for a journal box attached to rolling stock bogie under random dynamic loading condition. Because a journal box was under random dynamic loading conditions, the fatigue life assessment due to these loads requires the analysis considering the multiaxial effect of random dynamic loading. To do this work, the finite element analysis has been conducted to calculate random dynamic response using multiaxial acceleration data. Then, the fatigue life assessment of component has been conducted using vibration fatigue analysis applying the power spectral densities of the responses obtained through the FEA The results of fatigue life assessment were compared to the damage from the strain measurement. This study shows that can be evaluated the fatigue life assessment considering real service condition about a component attached to rolling stock bogie.

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다축하중을 받는 대차프레임의 피로해석에 관한 연구 (A Study on the Fatigue Analysis of Bogie Frame under Multiaxial Loading)

  • 이상록;이학주;한승우;김경식
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 1998년도 창립기념 춘계학술대회 논문집
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    • pp.330-337
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    • 1998
  • Bogie is mainly consisted of the bogie frame, suspensions, wheels and axles, braking system, and transmission system. The complex shapes of the bogie frame and the multiaxial loading condition induced in real operation make it difficult to design the bogie frame against the fatigue. In this study, multiaxial fatigue criteria were reviewed. Stress analysis of the bogie frame has been performed for the various loading conditions according to the UIC Code 615-4. Magnitudes of the stress amplitude and mean stress were estimated based on the stress analysis results to simulate the operating loads encountered in service. Fatigue strength of the bogie frame was evaluated by using the constant life diagram of the material. 3-D surface model ling, finite element meshing, and finite element analysis were performed by Pro-Engineer, MSC/PATRAN, and MSC/NASTRAN, respectively.

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Multiaxial fatigue behaviors of open-rib to crossbeam joints in orthotropic bridge structures

  • Yang, Haibo;Qian, Hongliang;Wang, Ping;Dong, Pingsha;Berto, Fillipo
    • Steel and Composite Structures
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    • 제42권6호
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    • pp.843-853
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    • 2022
  • The fatigue behavior of welded open rib-to crossbeam joints (ORCJ) in orthotropic bridge structures is investigated using a traction structural stress method. The fatigue behaviors of welded open rib-to crossbeam joints have been a subject of study for decades for ensuring operational safety and future design improvement. A mesh-insensitive combination of traction structural stresses in ORCJ was obtained considering the effect of in-plane shear stress and validated by fatigue test results. The proposed method is advantageous for predicting fatigue cracks that initiate from the crossbeam cutout and propagate along the crossbeam. The investigations carried out with the proposed approach reveal that the normal structural stress decreases with the propagation of fatigue cracks, while the ratio of shear stress to normal stress increases. The effect of shear structural stress is significant for the analysis of fatigue behavior of ORCJ in multiaxial stress states.

A new finite element procedure for fatigue life prediction of AL6061 plates under multiaxial loadings

  • Tarar, Wasim;Herman Shen, M.H.;George, Tommy;Cross, Charles
    • Structural Engineering and Mechanics
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    • 제35권5호
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    • pp.571-592
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    • 2010
  • An energy-based fatigue life prediction framework was previously developed by the authors for prediction of axial, bending and shear fatigue life at various stress ratios. The framework for the prediction of fatigue life via energy analysis was based on a new constitutive law, which states the following: the amount of energy required to fracture a material is constant. In the first part of this study, energy expressions that construct the constitutive law are equated in the form of total strain energy and the distortion energy dissipated in a fatigue cycle. The resulting equation is further evaluated to acquire the equivalent stress per cycle using energy based methodologies. The equivalent stress expressions are developed both for biaxial and multiaxial fatigue loads and are used to predict the number of cycles to failure based on previously developed prediction criterion. The equivalent stress expressions developed in this study are further used in a new finite element procedure to predict the fatigue life for two and three dimensional structures. In the second part of this study, a new Quadrilateral fatigue finite element is developed through integration of constitutive law into minimum potential energy formulation. This new QUAD-4 element is capable of simulating biaxial fatigue problems. The final output of this finite element analysis both using equivalent stress approach and using the new QUAD-4 fatigue element, is in the form of number of cycles to failure for each element on a scale in ascending or descending order. Therefore, the new finite element framework can provide the number of cycles to failure at each location in gas turbine engine structural components. In order to obtain experimental data for comparison, an Al6061-T6 plate is tested using a previously developed vibration based testing framework. The finite element analysis is performed for Al6061-T6 aluminum and the results are compared with experimental results.

길들이기 과정을 고려한 변속기용 기어의 접촉피로 수명 해석 (The Contact Fatigue Life Analysis of Transmission Gear considering Running-in)

  • 문길환;이상돈;조용주
    • 한국자동차공학회논문집
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    • 제15권5호
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    • pp.133-138
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    • 2007
  • Surface pitting is a major failure mode for gears. The contact fatigue life analysis of transmission gear considering running-in process is presented in this paper. Surface roughness change of rolling test is used in a life analysis. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions; the subsurface stress field is obtained using rectangular patch solutions. Mesoscopic multiaxial fatigue criterion which can yield satisfactory results for non-proportional loading is then applied to predict fatigue damage. Suitable counting method and damage rule were used to calculate the fatigue life of random loading caused by rough surface. The life analysis considering running-in is in good agreement with the experimental results.

차량용 휠베어링의 접촉 피로수명 예측에 관한 연구 (Contact Fatigue Life Prediction of Automotive Wheel Bearing)

  • 이상돈;문길환;조용주
    • 한국자동차공학회논문집
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    • 제16권3호
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    • pp.137-143
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    • 2008
  • For most bearings, it is a common requirement to have long durability. Especially wheel bearing fatigue life is the most important in automotive quality. The contact fatigue life analysis of automotive wheel bearing considering real raceway rough surface is presented in this paper. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions; the subsurface stress field is obtained using rectangular patch solutions. Mesoscopic multiaxial fatigue criterion which can yield satisfactory results for non-proportional loading is then applied to predict fatigue damage. Suitable counting method and damage rule were used to calculate the fatigue life of random loading caused by rough surface. The life analysis considering real rough surface of wheel bearing raceway is in good agreement with the experimental results.

표면 거칠기가 접촉피로 수명에 미치는 영향 (The Effect of Surface Roughness on the Contact Fatigue Life)

  • 추효준;이상돈;조용주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.1033-1036
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    • 2005
  • The effect of surface roughness on the contact fatigue was investigated in this study. To accomplish this goal, contact analysis based on the influence functions and the rectangular patch solution was performed to obtain the subsurface stress. Mesoscopic multiaxial fatigue criterion is then applied to predict fatigue damage. Suitable counting method and damage rule were used to evaluate the fatigue life of random loading caused by rough surface. As a result of the analysis, relationship between the life and roughness as well as the creack initiation depth was revealed. Below the critical roughness, It is observed that the fatigue life has hardly changed and creack is initiated around the depth at which the maximum shear stress occurs. Different behavior, however, is observed in case that the roughness is above the critical value.

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