• Title/Summary/Keyword: Multi-tool

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Development of optimal process planning algorithm considered Exit Burr minimization on Face Milling (Face Milling에서 Exit Burr의 최소화를 고려한 최적 가공 계획 알고리즘의 개발)

  • 김지환;김영진;고성림;김용현;박대흠
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1816-1819
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    • 2003
  • As a result of milling operation, we expect to have burr at the outward edge of workpiece. Also, it causes undesirable problems such as deburring cost, low quality of machined surface, and bottleneck in manufacturing process. Though it is impossible to totally remove burr in machining, it is necessary to plan a machining process that minimizes the occurrence of burr. In this paper, a scheme is proposed which identifies the tool path of the milling operation with minimum burr. In the previous research, a Burr Expert System was developed where the feature identification, the cutting condition identification, and the analysis on exit burr formation are the key steps in the program. The Burr Expert System predicts which portion of workpiece would have the exit burr in advance so that we can calculate the burr length of each milling operation. Here, the critical angle determines whether the burr analyzed is an exit burr or not. So the burr minimization scheme becomes to minimize the burr with critical angle. By iterating all the possible tool paths in certain milling operation, we can identify the tool path with minimum burr.

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Improvement of Formability in the Multi-Stage Sheet Pair Hydroforming Process (박판 페어 하이드로포밍 공정의 성형성 향상을 위한 다단 성형 공정의 개발)

  • 김태정;정창균;양동열;한수식
    • Transactions of Materials Processing
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    • v.12 no.8
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    • pp.702-709
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    • 2003
  • In the automotive industry hydroforming of sheet metal pairs have received special attention because materials for various sheet metal components of vehicles have changed into the high strength steel, aluminum, and titanium blank having low formability. Uniform deformation over the whole region is a main advantage in the sheet hydroforming process. Because upper and lower parts could be produced simultaneously with one tool, hydroforming of sheet metal pairs is competitive in reducing the lead-time and development cost. In this paper, the multi-stage hydroforming process of sheet pair is proposed in order to increase the formability of a structural part like the oil pan shape. The upper die for forming oil pan shape is divided into two parts which can move separately. By the finite element simulation, the design parameters such as geometry of the tool and detailed specification of hydraulic pump were calculated and verified. For the strict comparison of the proposed process, the blank holding force is kept to a constant value during deformation by hydraulic valve. The deformed shape and strain distribution of the manufactured parts with the proposed process are compared with the results of simulation. In the multi-stage hydroforming process, maximum thickness strain was improved by more than 30 percent.

Fracture Mechanics Analysis of Multi-Phase Material by Finite Eelement Method (유한요소법에 의한 다상재료의 파괴역학적 해석)

  • 표창률;김영진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.2
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    • pp.221-228
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    • 1989
  • The objective of this paper is to develop a numerical technique for analyzing crack driving forces in multi-phase materials. The analysis was based on finite element method coupled with a virtual crack extension technique which is known as the most efficient tool in computational fracture mechanics analysis. The modified J-integral method, proposed by Miyamoto and Kikuchi for the analysis of dual-phase material was carried out by subtracting the J-values for contours surrounding each phase boundary from the J-values for overall contour. It was shown that the proposed numerical procedure, based on the modified J-integral coupled with a virtual crack extension technique, can be used as an effective numerical tool for determining crack driving forces in multi-phase materials.

Improvement in Surface Roughness by Multi Point B Axis Control Method in Diamond Turning Machine (다이아몬드 터닝머신에서 다중점 B 축 제어 가공법을 통한 표면거칠기 향상)

  • Kim, Young-Bok;Hwang, Yeon;An, Jung-Hwan;Kim, Jeong-Ho;Kim, Hye-Jeong;Kim, Dong-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.11
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    • pp.983-988
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    • 2015
  • This paper details a new ultra-precise turning method for increasing surface quality, "Multi Point B Axis Control Method." Machined surface error is minimized by the compensation machining process, but the process leaves residual chip marks and surface roughness. This phenomenon is unavoidable in the diamond turning process using existing machining methods. However, Multi Point B axis control uses a small angle (< $1^{\circ}$) for the unused diamond edge for generation of ultra-fine surfaces; no machining chipping occurs. It is achieved by compensated surface profiling via alignment of the tool radial center on the center of the B axis rotation table. Experimental results show that a diamond turned surface using the Multi Point B axis control method achieved P-V $0.1{\mu}m$ and Ra 1.1nm and these ultra-fine surface qualities are reproducible.

Bond Graph/Genetic Programming Based Automated Design Methodology for Multi-Energy Domain Dynamic Systems (멀티-에너지 도메인 동적 시스템을 위한 본드 그래프/유전프로그래밍 기반의 자동설계 방법론)

  • Seo, Ki-Sung
    • Journal of the Korean Institute of Intelligent Systems
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    • v.16 no.6
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    • pp.677-682
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    • 2006
  • Multi-domain design is difficult because such systems tend to be complex and include a mixtures of electrical, mechanical, hydraulic, and thermal components. To design an optimal system, unified and automated procedure with efficient search technique is required. This paper introduces design method for multi-domain system to obtain design solutions automatically, combining bond graph which is domain independent modeling tool and genetic programming which is well recognized as a powerful tool for open-ended search. The suggested design methodology has been applied for design of electric fitter, electric printer drive, and and pump system as a proof of concept for this approach.

A comparative study of multi-objective evolutionary metaheuristics for lattice girder design optimization

  • Talaslioglu, Tugrul
    • Structural Engineering and Mechanics
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    • v.77 no.3
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    • pp.417-439
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    • 2021
  • The geometric nonlinearity has been successfully integrated with the design of steel structural system. Thus, the tubular lattice girder, one application of steel structural systems have already been optimized to obtain an economic design following the completion of computationally expensive design procedure. In order to decrease its computing cost, this study proposes to employ five multi-objective metaheuristics for the design optimization of geometrically nonlinear tubular lattice girder. Then, the employed multi-objective optimization algorithms (MOAs), NSGAII, PESAII, SPEAII, AbYSS and MoCell are evaluated considering their computing performances. For an unbiased evaluation of their computing performance, a tubular lattice girder with varying size-shape-topology and a benchmark truss design with 17 members are not only optimized considering the geometrically nonlinear behavior, but three benchmark mathematical functions along with the four benchmark linear design problems are also included for the comparison purpose. The proposed experimental study is carried out by use of an intelligent optimization tool named JMetal v5.10. According to the quantitative results of employed quality indicators with respect to a statistical analysis test, MoCell is resulted with an achievement of showing better computing performance compared to other four MOAs. Consequently, MoCell is suggested as an optimization tool for the design of geometrically nonlinear tubular lattice girder than the other employed MOAs.

An Optimization Tool for Determining Processor Affinity of Networking Processes (통신 프로세스의 프로세서 친화도 결정을 위한 최적화 도구)

  • Cho, Joong-Yeon;Jin, Hyun-Wook
    • KIPS Transactions on Software and Data Engineering
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    • v.2 no.2
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    • pp.131-136
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    • 2013
  • Multi-core processors can improve parallelism of application processes and thus can enhance the system throughput. Researchers have recently revealed that the processor affinity is an important factor to determine network I/O performance due to architectural characteristics of multi-core processors; thus, many researchers are trying to suggest a scheme to decide an optimal processor affinity. Existing schemes to dynamically decide the processor affinity are able to transparently adapt for system changes, such as modifications of application and upgrades of hardware, but these have limited access to characteristics of application behavior and run-time information that can be collected heuristically. Thus, these can provide only sub-optimal processor affinity. In this paper, we define meaningful system variables for determining optimal processor affinity and suggest a tool to gather such information. We show that the implemented tool can overcome limitations of existing schemes and can improve network bandwidth.

Parallel Generation of NC Tool Paths for Subdivision Surfaces

  • Dai Junfu;Wang Huawei;Qin Kaihuai
    • International Journal of CAD/CAM
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    • v.4 no.1
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    • pp.47-53
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    • 2004
  • The subdivision surface is the limit of recursively refined polyhedral mesh. It is quite intuitive that the multi-resolution feature can be utilized to simplify generation of NC (Numerical Control) tool paths for rough machining. In this paper, a new method of parallel NC tool path generation for subdivision surfaces is presented. The basic idea of the method includes two steps: first, extending G-Buffer to a strip buffer (called S-Buffer) by dividing the working area into strips to generate NC tool paths for objects of large size; second, generating NC tool paths by parallel implementation of S-Buffer based on MPI (Message Passing Interface). Moreover, the recursion depth of the surface can be estimated for a user-specified error tolerance, so we substitute the polyhedral mesh for the limit surface during rough machining. Furthermore, we exploit the locality of S-Buffer and develop a dynamic division and load-balanced strategy to effectively parallelize S-Buffer.

The Formation of Resistance on Multi-culture Social Emotion and Countermeasures in Korea

  • Kim, Bo-Suk;Kim, Yeong-Ok;Jung, Myung-Hee
    • Journal of Distribution Science
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    • v.15 no.1
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    • pp.21-30
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    • 2017
  • Purpose - These days, Korean society with more than 2 million foreigners has made multi-cultural society quickly. Multi-cultural society has become popular and anti multi-cultural phenomenon has grown up gradually against Korea's traditional habits. Research design, data, and methodology - European countries that were said to be multi-cultural society had suffered from terror, riot and other social conflicts. The study examined Koreans' racism and anti multi-cultural emotion to investigate the conditions and causes of anti multi-cultural emotion. Further, this study investigates a prevention of the worst case such as Norway terror and the countermeasures compared to each country's social customs. Results - Koreans are not generous to the foreigners. Foreign countries' cases after failures in multi-cultural society might give future implications on multi-cultural society in Korea. Conclusions - Korean society have not produced new one by introducing another races, nationality and culture not cognizing failure experiences of multi-culturalism like Europe. Nonetheless, Korean society shall not give up multi-culturalism. Korean society shall prepare for multi-culturalism society to lessen social conflict as much as possible and not to neglect anti culturalism emotion producing social conflict, and shall investigate the related causes to lessen anti multi-culturalism emotion and to integrate Korean style of multi-culturalism society for Korea as a tool of nation management.