• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.628-631
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• 2002

This paper has executed FE-analysis to review the feasibility for developing the process, which produces the narrow-cubic type cans, using the Backward Impact Extrusion process instead of using current process, multi-stage deep drawing. Proposes an analysis method by applying ALE(Arbitrary Lagrangian-Eulerian) description to non-axisymmetric extrusion. which is appreciated as one of good solution to mesh distortion in case of the large deformation plasticity process that has mass flux, and considers the factors which affects forming-loads related to punch velocity and fulid status of material.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1994년도 추계학술대회 논문집
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• pp.141-148
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• 1994

In order to improve the productivity of cold forging at low production cost, an integrated system's approach is necessary in handling the material preparation and the optimum process design, considering the forming machines, tooling, and operation including quality control. As the first step toward this approach, an expert system for multi-stage cold forging process design for fasteners with various head geometries is developed using Prolog language on IBM 486 PC. For effective representation of the complex part geometries, the system uses the multiple element input, and the forward inference scheme in determination of the initial billet size and intermediate forging steps. In order to determine intermediate steps, the basic empirical rules for extrusion, heading, and trimming were applied. The required forming loads and global strain distributions at each forging step were calculated and displayed on the PC monitor. The designed process sequence drawing can be obtained by AutoCAD. The developed system will be useful in reducing trial and error of design engineers in determining the diameter and height of the initial cylindrical billet from the final product geometry and the intermediate necessary sequences.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 The 8th Asian Symposium on Precision Forging ASPF
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• pp.51-54
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• 2003

Internal defects such as chevron crack occasionally occur in the process of cold extrusion or cold drawing. It is known that the existence and property of inclusion greatly influences the generation of the internal crack. However, in the plastic working field, research about the effect of the inclusion on the fracture is not theoretically analyzed. This paper describes effects of the physical property of inclusion on the internal fracture generation in the process. Prediction of fracture was evaluated by critical damage value calculated by the equation of Cockcroft & Latham and its change by the inclusion physical property such as size and stiffness was investigated.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.641-645
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• 2002

In case of aluminum-cased battery, The ratio of height and base of square is generally above the ten times, square-shaped and problem of non-axis symmetry. It is typical model to set up the analysis method of finite element. The reliable analysis of finite element method is suggested, which is used to investigate the possibility that multi-stage deep drawing and ironing used currently is replaced by backward impact extrusion favorable in the respect of cost production and productivity. The influence of parameter was analyzed and compared, which was considered to analyze the process of large deformation plasticity such as extrusion. Die and billet was made as the same shape of finite element model. The results of experiment show good forming without the rupture and wrinkles with the optimum velocity 100mm/sec obtained by analysis.

• 한국CDE학회논문집
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• 제17권3호
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• pp.216-223
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• 2012

Bill of material (BOM), which structurally represents the relation among parts constructing a product, is usually created when enterprises start to develop a new product. And it is shown as various types of BOM according to business needs and usage such as eBOM (engineering BOM), gBOM (green BOM), mBOM (manufacturing BOM), pBOM (process BOM), etc. eBOM, generally called BOM and created in the design stage of the new product, includes the drawing information of parts in the view of product function. eBOM is extended to gBOM adding the material information of parts to cope with international regulations for environment. eBOM is transformed to mBOM, which includes manufacturing sequence of parts and adds some parts required to fabricate parts and to assemble the product. mBOM is also extended to pBOM adding the process information of each part and additional assembly processes. This study introduces the concept of multi-BOM covering eBOM, gBOM, mBOM and pBOM, and proposes an advanced way to manage product data using multi-BOM system. The multi-BOM system proposed is to manage their relations using transformation function of BOM and master information of all BOMs.

• 한국해양공학회:학술대회논문집
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• 한국해양공학회 2000년도 춘계학술대회 논문집
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• pp.46-50
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• 2000

The progressive die are multiple operations performed by means of a die having above two stages, on the each of stages performs a different operation as the sheet metal passes through the die hole. In the field of design and making tool for press working, the progressive die for sheet metal (STS 304, thickness : 0.5mm) is a specific division. In order to prevent the defects, the optimum design of the production part, strip layout, die design, die making and tryout etc. are necessary. They require analysis of many kinds of important factors, I. e. theory and practice of metal press working and its phenomena, die structure, machining condition for die making, die materials, heat treatment of die components, know-how and so on. In this study, we designed and constructed a progressive die of multi-stage and performed try out. Out of these processes the die development could be taken for advance. Especially the result of tryout and its analysis become the characteristics of this paper (part 1 and part 2) that nothing might be ever seen before such as this type of research method on all the processes. In the part 1 of this study we treated die design mostly.

• 한국산학기술학회논문지
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• 제17권9호
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• pp.302-307
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• 2016

다단 딥드로잉의 기술은 제조 비용과 사이클 시간 단축 등의 장점으로 인해서 금속 성형 산업에 널리 적용되고 있다. 다단 딥드로잉으로 만들어진 제품의 형상이 복잡하고 세장비 큰 특징을 가진다. 예를 들어, 휴대 전화의 배터리 캔은 대표적으로 다단 딥드로잉으로 만들어진 제품이다. 배터리캔의 형상은 높이와 두께의 큰 종횡비를 가지고 있기 때문에 제조하기 무척 어렵다. 또한 최종 조립된 부품은 다단계 딥드로잉 후 스프링백으로 인해 조립 문제가 발생한다. 이러한 배터리 캔의 조립 시 발생하는 품질 문제를 개선하기 위해서 는 드로잉 후 스프링을 줄이기는 것이 매우 중요하다. 스프링백을 감소시키기 위해 산업 현장에서는 over bending, corner setting 및 Ironing 등의 경험적 방법을 적용해 왔으나, 본 연구에서는 유한 요소법을 이용한 보토밍(Bottoming)법을 제안하여 스프링을 줄이는 실용적이고 과학적인 방법을 제안하였다. 보토밍은 드로잉으로 성형된 최종 판재에 펀치로 압축 응력을 더욱 부가하여 스프링을 감소시키는 방법이다. 최적의 금형설계를 위해서 다양한 경우의 보토밍 공정 해석 시뮬레이션이 상용 유한요소 해석프로그램 (DYNAFORM)을 이용하여 연구되였다. 보토밍 공정을 적용한 제품의 스프링백 시뮬레이션 결과와 실험 결과와 비교되었고 그 시뮬레이션 결과는 실험과 잘 일치함을 보여 주었다. 결론적으로, 제안된 보토밍 방법은 산업계에서 스프링을 줄이기 위한 실용적인 방법으로 널리 사용될 것으로 예상된다.

• 소성∙가공
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• 제30권4호
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• pp.165-171
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• 2021

This study was conducted on the manufacturing method of high-strength aluminum bolts. We obtained the displacement-load information by tensile test of the Al 6056 raw material and the T6 heat-treated material and calculated the precise flow stress and fracture limit using repetitive finite element analysis for before and after heat treatment. We designed a multi-stage forging process for T6 heat-treated material, and calculated that the accumulated damage value does not exceed fracture limits by finite element method. We produced the prototype forgings without any harmful defects such as cracks and folding occurring. Bolts made of T6 heat treated material show 9.6%higher tensile strength than T6 heat treated material after wire drawing.

• 한국건설관리학회논문집
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• 제9권2호
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• pp.170-181
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• 2008

건설 프로젝트는 생산과정 이전에 설계도면을 바탕으로 예상되는 비용이 산정되며, 기획단계는 소요예산을 책정하고 설계단계는 예산에 합당한 효율적 대안을 찾으며, 정확한 입찰금액을 예측하기 위해 수차례 이루어진다. 특히, 물량산출 이전까지 예측되는 공사비의 정확도와 신뢰도는 매우 중요하다. 그러나, 국내의 경우 면적당 단가 방식 공사비 예측을 벗어나지 못할 뿐 아니라, 단계별 예측방법, 프로세스, 데이터 분석 및 관리기술 등이 표준화되어 체계적이고 종합적으로 관리되지 못하고 있다. 이에 국내 공사비 예측기술 및 관리기술 발전을 위하여 첫째, 표준화된 공사비 데이터베이스 구축과 국가차원의 종합적 관리가 필요하며, 구축 방법으로 다차원 공사비 데이터베이스 개념모델 CUBE를 제시하였다. 둘째 단계별 공사비 예측의 목적에 맞는 코스트 모델 적용이 필요하며, 코스트 모델의 방법론을 기획단계와 설계단계로 구분하여 제시하였다. 셋째, 이러한 두 가지 코스트 모델을 적용한 코스트 플래닝 프로세스를 제시하였고, 넷째, 공사비 예측 및 관리 전문인력 양성의 필요성을 제시하였다.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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• pp.213-217
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• 2000

The progressive die are multiple operations performed by means of a die having above two stages, on the each of stages performs a different operation as the sheet metal passes through the die hole. In the field of design and making tool for press working, the progressive die for sheet metal (STS 304, thickness : 0.5mm) is a specific division. in order to prevent the defects, the optimum design of the production part, strip layout, die design, die making and tryout etc. are necessary. They require analysis of many kinds of important factors, i.e. theory and practice of metal press working and its phenomena, die structure, machining condition for die making, die materials, heat treatment of die components, know-how and so on. In this study, we designed and constructed a progressive die of multi-stage and performed try out. Out of these processes the die development could be taken for advance. Especially the result of tryout and its analysis become the characteristics of this paper (part 1 and part 2) that nothing might be ever seen before such as this type of research method on all the processes. In the part 1 of this study we treated die design mostly.