• Title/Summary/Keyword: Multi-span Web

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Lateral Dynamics of Multi-span Web System for Roll-to-roll Continuous Process (Roll-to-roll 연속 공정을 위한 Multi-span Web 시스템의 횡방향 운동 해석)

  • Kang, Namcheol
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.12
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    • pp.1103-1110
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    • 2013
  • Based on the string, Euler beam, and Timoshenko beam theories, the transfer functions of axially translating web system to predict the lateral tracking are introduced in this paper. In addition, total transfer function of a multi-span web handling system is developed by the combination of the transfer functions of each single span. Experiments and computations are carried out and the results obtained for the Timoshenko beam model are compared with those of other models. The comparison indicates that the predictions from the Timoshenko and Euler beam models are quite different from that of the classical string model in both the gain and phase response. The results are expected to help in the development of high fidelity models of web tracking systems within a general computational framework.

Real-Time Tension Control in a Multi-Span Continuous Process System (멀티-스팬 연속 공정 시스템의 실시간 장력 제어)

  • Shin, Kee-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.5
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    • pp.108-116
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    • 1995
  • A tension control strategy for a multi-span web transport system is proposed. This strategy is developed by using the tension transfer phenomena in multi-span systems. The performance of this control strategy is compared with that of an existing control strategy through a computer simulation. A real-time software is designed based on the proposed tension control stration of master speed drive in tension control is demonstrated.

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멀티스팬 연속공정 시스템의 장력 특성에 관한 실험적 연구

  • 신기현;권순오;천성민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.917-920
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    • 1995
  • A mathematical model describing the relationship between longitudinal tension and tangential velocity of web/roller in a multi-span web transport system has been developed. An experiment was carried out for typical conditions to validate the mathematical model for tension behavior in a multispan system. A two-span prototype prototype web transport system with winder and unwinder was manufactured for the experiment. By comparing simulation and experimental results, the mathematical model for tension and velocity in a multi-span web transport system is confirmed to be valid for typical conditions. Tension transfer phenomenon was also confirmed though the simulation as well as experimentation.

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Control of Longitudinal Tension and Lateral Position of a Moving Web (이송중인 웹의 장력 및 사행제어)

  • Shin, Kee-Hyun;Kwon, Soon-Oh
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2002.11a
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    • pp.74-80
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    • 2002
  • A mathematical tension model for a moving web in a multi-span web handling system was derived and validated by using a simulator which includes unwinder, driven roller, winder, load cells, controllers, etc. A tension controller was designed to compensate tension disturbances generated by velocity changes of the unwinder and driven roller. From experimental results it was proved that the tension model properly expressed the tension behavior of a moving web for specific conditions. The distributed tension controller designed by using the pole-placement technique compensated the tension disturbances transfered from upsteram tension variation. Interactions between web spans including "tension transfer phenomenon" were clearly confirmed through the study. A mathematical model of lateral motion of a moving web was verified also by using the same experimental apparatus which includes displacement type guidance systems. And a feedforward control strategy was designed for more accurate control of the lateral motion of a moving web, which utilize a measured signal of the lateral displacement of web in a previous span and a more correctly identified mathematical model to estimate the disturbance of lateral motion from the previous span. This approach was turned out to be effective in improving the performance of the guidance system for more wide range disturbances.

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A Study on the Fault Diagnosis of Roller-Shape Using Frequency-Domain Analysis of Tension Signals (장력신호의 주파수 해석을 이용한 롤 형상 이상 진단에 관한 연구)

  • Sin, Gi-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.107-114
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    • 2000
  • Rollers and rolls in the continuous process systems are noes of key components that determine the quality of web products. The condition of rollers and rolls(ex. eccentricity wear) should be consistently monitored in order to maintain the process conditions (ex. tension, edge position) within a required specification. In this paper, a new diagnosis technique is suggested to detect the defect of rollers/rolls (ex. eccentricity, wear) based on frequency domain analysis of web tension signal. The kernel of this technique is to use the spectrum amplitude of tension signal which allows to identify the fault rollers/rolls and to also diagnose the degree of fault in corresponding rollers and rolls. The experimental results proved that the suggested diagnosis technique can be successfully used to identify the defect rollers and rolls as well as to diagnose the degree of the defect of those rollers. The suggested technique can be applied to monitor and diagnose the shape of rollers and rolls in various multi-span web transport systems.

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Space grid analysis method in modelling shear lag of cable-stayed bridge with corrugated steel webs

  • Ma, Ye;Ni, Ying-Sheng;Xu, Dong;Li, Jin-Kai
    • Steel and Composite Structures
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    • v.24 no.5
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    • pp.549-559
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    • 2017
  • As few multi-tower single-box multi-cell cable-stayed bridges with corrugated steel webs have been built, analysis is mostly achieved by combining single-girder model, beam grillage model and solid model in support of the design. However, such analysis methods usually suffer from major limitations in terms of the engineering applications: single-girder model fails to account for spatial effect such as shear lag effect of the box girder and the relevant effective girder width and eccentric load coefficient; owing to the approximation in the principle equivalence, the plane grillage model cannot accurately capture shear stress distribution and local stress state in both top and bottom flange of composite box girder; and solid model is difficult to be practically combined with the overall calculation. The usual effective width method fails to provide a uniform and accurate "effective length" (and the codes fail to provide a unified design approach at those circumstance) considering different shear lag effects resulting from dead load, prestress and cable tension in the construction. Therefore, a novel spatial grid model has been developed to account for shear lag effect. The theoretical principle of the proposed spatial grid model has been elaborated along with the relevant illustrations of modeling parameters of composite box girder with corrugated steel webs. Then typical transverse and longitudinal shear lag coefficient distribution pattern at the side-span and mid-span key cross sections have been analyzed and summarized to provide reference for similar bridges. The effectiveness and accuracy of spatial grid analysis methods has been finally validated through a practical cable-stayed bridge.

Strip Tension Control Considering the Temperature Change in Multi-Span Systems

  • Lee Chang Woo;Shin Kee Hyun
    • Journal of Mechanical Science and Technology
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    • v.19 no.4
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    • pp.958-967
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    • 2005
  • The mathematical model for tension behaviors of a moving web by Shin (2000) is extended to the tension model considering the thermal strain due to temperature variation in furnace. The extended model includes the terms that take into account the effect of the change of the Young's Modulus, the thermal coefficient, and the thermal strain on the variation of strip tension. Computer simulation study proved that the extended tension model could be used to analyze tension behaviors even when the strip goes through temperature variation. By using the extended tension model, a new tension control method is suggested in this paper. The key factors of suggested tension control method include that the thermal strain of strip could be compensated by using the velocity adjustment of the helper-rollers. The computer simulation was carried out to confirm the performance of the suggested tension control method. Simulation results show that the suggested tension control logic not only overcomes the problem of the traditional tension control logic, but also improves the performance of tension control in a furnace of the CAL (Continuous Annealing Line).

Analysis of corrugated steel web beam bridges using spatial grid modelling

  • Xu, Dong;Ni, Yingsheng;Zhao, Yu
    • Steel and Composite Structures
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    • v.18 no.4
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    • pp.853-871
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    • 2015
  • Up to now, Japan has more than 200 corrugated steel web composite beam bridges which are under construction and have been constructed, and China has more than 30 corrugated steel web composite beam bridges. The bridge type includes the simply supported beam, continuous beam, continuous rigid frame and cable stayed bridge etc. The section form has developed to the single box and multi-cell box girder from the original single box and single chamber. From the stress performance and cost saving, the span range of 50~150 m is the most competitive. At present, the design mostly adopts the computational analytical method combining the spatial bar system model, plane beam grillage model and solid model. However, the spatial bar system model is short of the refinement analysis on the space effect, such as the shear lag effect, effective distribution width problem, and eccentric load factor problem etc. Due to the similarity of the plane beam grillage method in the equivalence principle, it cannot accurately reflect the shearing stress distribution and local stress of the top and bottom plates of the box type composite beam. The solid model is very difficult to combine with the overall calculation. Moreover, the spatial grid model can achieve the refinement analysis, with the integrity of the analysis and the comprehensiveness of the stress checking calculation, and can make up the deficiency of the analytical method currently. Through the example verification of the solid model and spatial grid model, it can be seen that the calculation results for the stress and the displacement of two models are almost consistent, indicating the applicability and precision of the spatial grid model.

Shear resistance of steel-concrete-steel deep beams with bidirectional webs

  • Guo, Yu-Tao;Nie, Xin;Fan, Jian-Sheng;Tao, Mu-Xuan
    • Steel and Composite Structures
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    • v.42 no.3
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    • pp.299-313
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    • 2022
  • Steel-concrete-steel composite structures with bidirectional webs (SCSBWs) are used in large-scale projects and exhibit good mechanical performances and constructional efficiency. The shear behaviors of SCSBW deep beam members in key joints or in locations subjected to concentrated forces are of concern in design. To address this issue, experimental program is investigated to examine the deep-beam shear behaviors of SCSBWs, in which the cracking process and force transfer mechanism are revealed. Compared with the previously proposed truss model, it is found that a strut-and-tie model is more suitable for describing the shear mechanism of SCSBW deep beams with a short span and sparse transverse webs. According to the experimental analyses, a new model is proposed to predict the shear capacities of SCSBW deep beams. This model uses strut-and-tie concept and introduces web shear and dowel action to consider the coupled multi mechanisms. A stress decomposition method is used to distinguish the contributions of different shear-transferring paths. Based on case studies, a simplified model is further developed, and the explicit solution is derived for design efficiency. The proposed models are verified using experimental data, which are proven to have good accuracy and efficiency and to be suitable for practical application.