• Title/Summary/Keyword: Multi-pressing

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Deformation Behavior Analysis of pure-Zr during Equal Channel Multi-Angular Pressing (다단 ECAP 공정에서 pure-Zr 의 변형거동해석)

  • Noh, Ill-Joo;Kwon, Gi-Hwan;Chae, Soo-Won;Kwun, Sook-In;Kim, Myung-Ho;Hwang, Sun-Keun
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.531-536
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    • 2003
  • Equal channel angular pressing (ECAP) has been employed to produce materials with ultra-fine grains that have high strength and high corrosion resistance properties. In order to obtain super plastic deformation during ECAP, multipass angular pressing is frequently employed. In this paper, three-dimensional finite element analyses have been performed to investigate the deformation behavior of pure-Zr specimen and the effects of process parameters for equal channel multi-angular pressing (ECMAP) process. The results have been compared with some experimental results

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Fabrication of multi-layer $high-T_c$ superconducting tapes by a rolling process (로울링법을 이용한 고온 초전도 다심선재 제조)

  • 김민기;허원일;최명호;한병성
    • Electrical & Electronic Materials
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    • v.9 no.6
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    • pp.600-604
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    • 1996
  • High-T$_{c}$, superconducting wire is very important element for the application of electrical power systems. But it is very difficult to develope the long high T, wire with excellent properties. BiSrCaCuO multi-layer tapes are fabricated by a rolling method and pressing method sintered for several step at 840.deg. C. The critical current densities of 637 filament multi-layer tapes sintering 100 hours fabricated by the rolling method and pressing method are 1.3*10$^{4}$ A/cm$^{2}$ and 5.5*10$^{3}$ A/cm$^{2}$. The critical cur-rent densites of multi-layer tapes made by rolling method are found to be better than those fabricated by the powder-in-tube method and pressing process. As result, the rolling method is the best way to fabricated the multi-layer filament.t.

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Fabrication of Porous Materials having an Anisotropic Thermal Conductivity through the Alignment of Plate-shaped Pores (배향된 판상 기공구조를 통해 열전도도 이방성을 갖는 다공질 재료의 제조)

  • Yun, Jung-Yeol;Song, In-Hyeok;Kim, Hae-Du
    • 연구논문집
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    • s.33
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    • pp.147-155
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    • 2003
  • In order to fabricate porous materials having an anisotropic thermal conductivity by aligning plate-shaped pores structure, alumina powder (AM-21, mean particle size $4\mum$) and flake crystalline graphite was used. The aligned pore structure was realized using multi-pressing process. Degree of pore orientation increased with the number of pressing and thermal conductivity, parallel to the pressing direction, decreased with the number of pressing. Thermal conductivity decreased significantly to the addition of 30vol% crystalline graphite, however, in the case of 60vol%, thermal conductivity did not decrease significantly due to the breakage of crystalline graphite. An anisotropy of the thermal conductivity increased with the content of crystalline graphite up to 30vol%. Graded pore structure was fabricated by controlling the content and size of crystalline graphite, which provides, possibly, the enhancement in mechanical strength and thermal insulation properties of the insulating bricks.

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A Study on the Effect of Sectional Shape Change during Equal Channel Multi-Angular Pressing Process (다단 ECAP 공정에서 단면 형상의 영향 연구)

  • Ko S.K;Chae S.W;Kwun S.I.;Kim M.H.;Hwang S.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1975-1979
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    • 2005
  • Equal channel angular pressing has been employed to produce materials with ultra-fine grains that have high strength and high corrosion resistance properties. Along with the experiments, the finite element method has been widely performed to investigate the deformation behavior of specimen and the effects of process parameters of ECAP. In general, several steps of ECAP have been repeatedly executed. In this paper, the effects of sectional shape change have been investigated during ECMAP (RouteA, RouteC) with pure-Zr by using three-dimensional finite element analysis. The results have been compared with the experimental results.

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Finite Element Analysis of Continuous Rotary-Die Equal Channel Angular Pressing (연속 회전 등통로각압축 공정의 유한요소해석)

  • Yoon, Seung-Chae;Seo, Min-Hong;Kim, Hyoung-Seop
    • Transactions of Materials Processing
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    • v.15 no.7 s.88
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    • pp.524-528
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    • 2006
  • Although equal channel angular pressing (ECAP), imposing large plastic shear strain deformation by moving a workpiece through two intersecting channels, is a promising severe plastic deformation method for grain refinement of metallic materials, its batch type characteristic makes ECAP inefficient for multiple-passing. Rotary-die ECAP (RDECAP) proposed by Nishida et al. can achieve high productivity by using continuous processing without taking out the samples from the channel. However, plastic deformation behavior during RD-ECAP has not been investigated. In this study, material plastic flow and strain hardening behavior of the workpiece during RD-ECAP was investigated using the finite element method. It was found that plastic deformation becomes inhomogeneous with the number of passes due to an end effect, which was not found seriously in ECAP. Especially, decreasing corner gap with increasing the number of passes was observed and explained by the strain hardening effect.

FLEXURE STRENGTH AND MICROSTRUCTURE OF IPS EMPRESS 2 GLASS-CERAMIC ON HEAT-PRESSING AND HEAT TREATMENTS (열가압 및 열처리에 따른 IPS Empress 2 세라믹의 굴곡강도와 미세구조)

  • Oh, Sang-Chun;Dong, Jin-Keun;Luthy, Heinz;Scharer, Peter
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.5
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    • pp.575-582
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    • 2000
  • This investigation was designed to determine whether heat-pressing and/or simulated heat treatments affected the flexure strength and the microstructure of the lithium disilicate glass-ceramic in the IPS Empress 2 system. Four groups of the specimens were prepared as follows: group 1 - as-received material, group 2 - heat-pressed material; group 3 - heat-pressed and simulated initial heat-treated material; group 4 - heat-pressed and the simulated heat-treated material with full firings for a final restoration. The three-point bending test and the scanning elec-tron microscope (SEM) analysis was conducted for the purpose of this study. The flexure strength of group 2 was significantly higher than that of group 1. However, there were no significant differences in strength among group 2, 3, and 4, and between group 1 and 4. The SEM micrographs of the lithium disilicate glass-ceramic showed the closely packed, multi-directionally interlocking microstructure of numerous lithium disilicate crystals protruding from the glass matrix. The crystals of the heat-pressed materials (group 2, 3, and 4) were a little denser and about two times bigger than those of the as-received material (group 1). This change of microstructure is more obviously exhibited particularly between group 1 and 2. However, there was no a marked difference among group 2, 3, and 4 after the heat-pressing procedure. Although there were significant increase of the strength and some changes of the microstructure after the heat-pressing operation, the combination of the heat-pressing and the simulated subsequent heat treatments did not produce the increase of strength of IPS Empress 2 glass-ceramic.

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Design for Strengthening Structural Integrity of the Reflective Metal Insulation in the Nuclear Power Plant (원전 금속단열재의 구조 건전성 강화를 위한 설계 방안)

  • Lee, Sung Myung;Eo, Min Hun;Kim, Seung Hyun;Jang, Kye Hwan
    • Journal of the Korean Society of Safety
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    • v.30 no.3
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    • pp.107-113
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    • 2015
  • The goal of this paper is to investigate structural integrity factors of RMI(reflective metal insulation) to confirm the design requirements in nuclear power plant. Currently, a glass wool insulation is using now, but it will gradually be replaced with the reflective metal insulation maded by stainless steel plates. The main function of an insulation is to minimize a heat loss of vessel and pipes in RCS(reactor coolant system). It has to maintain structural a integrity in nuclear power plant life duration. In this study, the structural integrity analysis was carried out both multi-plate and outer shell plate by using a static analysis and experimental test. First, inner multi-plate has a self support structure for being air space. Because the effect of total static weight in multi-layer plate is low, a plate collapse possibility is not high. Considering optimum thin plate pressing process, it has to pre-check the basic physical properties. Second, the outer segment thickness and stiffener shape are verified by the numerical static analysis, and sample test for both type of panel and cylindrical pipe model.

Consolidation and Mechanical Property of Rapidly Solidified Al-20 wt% Si Alloy Powders by Continuous Equal Channel Multi-Angular Pressing (연속 다단 ECAP 공정을 통한 급속응고 Al-20 wt% Si 합금 분말의 고형화 및 특성 평가)

  • Yoon, Seung-Chae;Bok, Cheon-Hee;Seo, Min-Hong;Hong, Soon-Jik;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.15 no.1
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    • pp.31-36
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    • 2008
  • In this study, the bottom-up powder metallurgy and the top-down severe plastic deformation (SPD) techniques for manufacturing bulk nanomaterials were combined in order to achieve both full density and grain refinement without grain growth of rapidly solidified Al-20 wt% Si alloy powders during consolidation processing. Continuous equal channel multi-angular processing (C-ECMAP) was proposed to improve low productivity of conventional ECAP, one of the most promising method in SPD. As a powder consolidation method, C-ECMAP was employed. A wide range of experimental studies were carried out for characterizing mechanical properties and microstructures of the ECMAP processed materials. It was found that effective properties of high strength and full density maintaining nanoscale microstructure are achieved. The proposed SPD processing of powder materials can be a good method to achieve fully density and nanostructured materials.

Effect of Silicon Nitride Whisker Content on the Flexural Strength of Silicon Nitride-Boron Nitride-Silicon Carbide Multi-Layer Composites

  • Park, Dong-Soo;Cho, Byung-Wook
    • Journal of the Korean Ceramic Society
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    • v.40 no.9
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    • pp.832-836
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    • 2003
  • Multi-layer ceramic composites were prepared by tape casting followed by hot pressing using silicon nitride layer with silicon nitride whiskers, silicon nitride layer with silicon carbide particles and boron nitride-alumina layer. The whiskers were aligned during the casting. As the whisker content of the silicon nitride layer was increased up to 10 wt%, the flexural strength of the multi-layer composite was increased. However, further increase of the whisker content in the layer resulted in a rapid decrease of the strength of the composite. The results suggest that the strength of multi-layer ceramic composite showing non-catastrophic failure behavior can be significantly improved by incorporating the aligned whiskers in the layers.

Effect of Post-Process on Physical Properties of Electrospun PEI/PVdF Blend Nonwoven Web (전기방사법으로 제조한 PEI/PVdF 블렌드 웹의 물리적 특성에 대한 후처리 영향)

  • Seok, Hoon;Park, Cheol-Min;Kim, Dong-Young;Jo, Seong-Mu
    • Polymer(Korea)
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    • v.36 no.5
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    • pp.606-611
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    • 2012
  • Polyetherimide (PEI) and poly(vinylidene fluoride) (PVdF) blend web was prepared by electrospinning technique. In order to improve low mechanical properties, post processes like hot-pressing and heat-stretching were employed, and a study on the effects of post processes on their mechanical properties was performed. To confirm the physical properties of the web, scanning electron microscopy and tensile measuring instrument were used. The mechanical strength of webs pressed in the ratios of 1/2, 1/3, 1/4 and 1/5 at $180^{\circ}C$ were improved four-to-five times compared to pristine webs. Also they showed an additional increase by 2~8MPa, by heat-stretching 30 to 40% at $220^{\circ}C$.