• Title/Summary/Keyword: Multi-objective optimal design

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Optimization of injection molding process for car fender in consideration of energy efficiency and product quality

  • Park, Hong Seok;Nguyen, Trung Thanh
    • Journal of Computational Design and Engineering
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    • v.1 no.4
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    • pp.256-265
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    • 2014
  • Energy efficiency is an essential consideration in sustainable manufacturing. This study presents the car fender-based injection molding process optimization that aims to resolve the trade-off between energy consumption and product quality at the same time in which process parameters are optimized variables. The process is specially optimized by applying response surface methodology and using non-dominated sorting genetic algorithm II (NSGA II) in order to resolve multi-object optimization problems. To reduce computational cost and time in the problem-solving procedure, the combination of CAE-integration tools is employed. Based on the Pareto diagram, an appropriate solution is derived out to obtain optimal parameters. The optimization results show that the proposed approach can help effectively engineers in identifying optimal process parameters and achieving competitive advantages of energy consumption and product quality. In addition, the engineering analysis that can be employed to conduct holistic optimization of the injection molding process in order to increase energy efficiency and product quality was also mentioned in this paper.

Construction of Insulator and Isolator Database by Using Response Surface Model based on Taguchi's Orthogonal Array (다구찌 직교배열의 반응표면모델에 의한 흡차음재 소재 DB 구축)

  • Lee, Kwang-Ki;Kim, Byung-Hoon;Jun, In-Ki;Kang, Kyung-Soon;Kim, Ok-Bin
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.619-624
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    • 2000
  • Design of experiments based on Taguchi's orthogonal array is utilized for exploring the design space and for building response surface models of insulator and isolator database in order to facilitate the effective solution of multi-objective optimization commonly occurred in NVH problems. Response surface models, called engineering database of design space, provide an efficient means to rapidly model the trade-off among many conflicting NVH goals in automotive. In the design of insulator and isolator in automotive interior part, it is important not only to construct effective matrices of NVH but also to build up engineering database of current products. The experimental design especially based on orthogonal array and the nonlinear optimization algorithms are successfully used together to obtain the optimal design of insulator and isolator. The $2^{nd}$ order response surface models of absorption coefficient and insertion loss are constructed by using modified Taguchi's $L_{12}2^13^7$ orthogonal array and successfully used in optimal design of insulator and isolator.

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Multi-objective Optimal Design using Genetic Algorithm for Semi-active Fuzzy Control of Adjacent Buildings (인접건물의 준능동 퍼지제어를 위한 유전자알고리즘 기반 다목적 최적설계)

  • Kim, Hyun-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.1
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    • pp.219-224
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    • 2016
  • The vibration control performance of a semi-active damper connected to adjacent buildings subjected to seismic loads was investigated. The MR damper was used as a semi-active control device. A fuzzy logic control algorithm was used for effective control of the adjacent buildings connected to the MR damper. In the buildings control coupled with a MR damper, the response reduction of one building results in an increase in the response in another building. Because of these conflict characteristics, multi-objective optimization is required. Therefore, a fuzzy logic control algorithm for the control of a MR damper was optimized using a multi-objective genetic algorithm. Based on numerical analyses, the semi-active fuzzy control of MR damper for adjacent coupled buildings can provide good control performance.

Shape Optimization of Cut-Off in a Multi-blade Fan/Scroll System Using Response Surface Method (반응표면법을 이용한 다익 홴/스크롤 시스템의 설부에 대한 형상 최적화)

  • 한석영;맹주성;황영민
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.1
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    • pp.225-231
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    • 2003
  • In order to improve efficiency of a system with three-dimensional flow characteristics, this paper presents a new method that overcomes three-dimensional effects by using two-dimensional CFD and response surface method. The method was applied to shape optimization of cut-off in a multi-blade fan/scroll system. As the entrance conditions of two-dimensional CFD, the experimental values at the positions out of the inactive zone were used. In order to examine the validity of the two-dimensional CFD the distributions of velocity and pressure obtained by two-dimensional CFD were compared with those of three-dimensional CFD and experimental results. It was found that the distributions of velocity and pressure show qualitatively similarity. The results of two-dimensional CFD were used for constructing the objective function with design variables using response surface method. The optimal angle and radius of cut-off were determined as $72.4^{\circ}$ and 0.092 times the outer diameter of impeller, respectively. It is quantified the previous report that the optimal angle and radius of cut-off are approximately $72^{\circ}$ and 0.08 times the outer diameter of impeller, respectively.

Multi-Object Optimization of the Switched Reluctance Motor

  • Choi, Jae-Hak;Kim, Sol;Kim, Yong-Su;Lee, Sang-Don;Lee, Ju
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.4B no.4
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    • pp.184-189
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    • 2004
  • In this paper, multi-object optimization based on a progressive quadratic response surface method (PQRSM) and a time stepping finite element method (FEM) is proposed. The new PQRSM and FEM are able to decide optimal geometric and electric variables of the switched reluctance motor (SRM) with two objective functions: torque ripple minimization and average torque maximization. The result of the optimum design for SRM demonstrates improved performance of the motor and enhanced relationship between torque ripple and average torque.

Multi response optimization of surface roughness in hard turning with coated carbide tool based on cutting parameters and tool vibration

  • Keblouti, Ouahid;Boulanouar, Lakhdar;Azizi, Mohamed Walid.;Bouziane, Abderrahim
    • Structural Engineering and Mechanics
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    • v.70 no.4
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    • pp.395-405
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    • 2019
  • In the present work, the effects of cutting parameters on surface roughness parameters (Ra), tool wear parameters (VBmax), tool vibration (Vy) and material removal rate (MRR) during hard turning of AISI 4140 steel using coated carbide tool have been evaluated. The relationships between machining parameters and output variables were modeled using response surface methodology (RSM). Analysis of variance (ANOVA) was performed to quantify the effect of cutting parameters on the studied machining parameters and to check the adequacy of the mathematical model. Additionally, Multi-objective optimization based desirability function was performed to find optimal cutting parameters to minimize surface roughness, and maximize productivity. The experiments were planned as Box Behnken Design (BBD). The results show that feed rate influenced the surface roughness; the cutting speed influenced the tool wear; the feed rate influenced the tool vibration predominantly. According to the microscopic imagery, it was observed that adhesion and abrasion as the major wear mechanism.

Optimum Design of Axial-Flow Fans Including Noise Parameters (소음파라메터를 고려한 축류송풍기의 최적설계)

  • Son, B.J.;Lee, S.H.;Yoon, S.J.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.7 no.1
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    • pp.1-12
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    • 1995
  • In order to seek various relationships among many design parameters employed in the design of the axial-flow fans the program which generates acoustic spectrum has been developed and its validity verified. Outputs of the program, with other outputs from a formerly developed performance prediction program, have been used to form a multi-objective function, for which an optimal design process was carried out. The present analysis shows that overall noise level and efficiency has contrasting trends, and the chord length turns out to be the most critical design variable. In the chosen design case of requirements $Q=2000m^2/min$, ${\Delta}P_s=67mmAq$, D=1.4m, the chord length of 0.2059m minimizes the overall noise level, while chord length of 0.1254m maximizes the efficiency. The resulting chord length in the balanced optimization is 0.1809m.

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A multi-objective optimization framework for optimally designing steel moment frame structures under multiple seismic excitations

  • Ghasemof, Ali;Mirtaheri, Masoud;Mohammadi, Reza Karami;Salkhordeh, Mojtaba
    • Earthquakes and Structures
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    • v.23 no.1
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    • pp.35-57
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    • 2022
  • This article presents a computationally efficient framework for multi-objective seismic design optimization of steel moment-resisting frame (MRF) structures based on the nonlinear dynamic analysis procedure. This framework employs the uniform damage distribution philosophy to minimize the weight (initial cost) of the structure at different levels of damage. The preliminary framework was recently proposed by the authors based on the single excitation and the nonlinear static (pushover) analysis procedure, in which the effects of record-to-record variability as well as higher-order vibration modes were neglected. The present study investigates the reliability of the previous framework by extending the proposed algorithm using the nonlinear dynamic design procedure (optimization under multiple ground motions). Three benchmark structures, including 4-, 8-, and 12-story steel MRFs, representing the behavior of low-, mid-, and high-rise buildings, are utilized to evaluate the proposed framework. The total weight of the structure and the maximum inter-story drift ratio (IDRmax) resulting from the average response of the structure to a set of seven ground motion records are considered as two conflicting objectives for the optimization problem and are simultaneously minimized. The results of this study indicate that the optimization under several ground motions leads to almost similar outcomes in terms of optimization objectives to those are obtained from optimization under pushover analysis. However, investigation of optimal designs under a suite of 22 earthquake records reveals that the damage distribution in buildings designed by the nonlinear dynamic-based procedure is closer to the uniform distribution (desired target during the optimization process) compared to those designed according to the pushover procedure.

Optimization of the Elastic Joint of Train Bogie Using by Response Surface Model (반응표면모델에 의한 철도 차량 대차의 탄성조인트 최적설계)

  • Park, Chan-Gyeong;Lee, Gwang-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.661-666
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    • 2000
  • Optimization of the elastic joint of train is performed according to the minimization of ten responses which represent driving safety and ride comfort of train and analyzed by using the each response se surface model from stochastic design of experiments. After the each response surface model is constructed, the main effect and sensitivity analyses are successfully performed by 2nd order approximated regression model as described in this paper. We can get the optimal solutions using by nonlinear programming method such as simplex or interval optimization algorithms. The response surface models and the optimization algorithms are used together to obtain the optimal design of the elastic joint of train. the ten 2nd order polynomial response surface models of the three translational stiffness of the elastic joint (design factors) are constructed by using CCD(Central Composite Design) and the multi-objective optimization is also performed by applying min-max and distance minimization techniques of relative target deviation.

Optimum Structural Design of Tankers Using Multi-objective Optimization Technique (다목적함수 최적화기법을 이용한 유조선의 최적구조설계)

  • 신상훈;장창두;송하철
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.15 no.4
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    • pp.591-598
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    • 2002
  • In the ship structural design, the material cost of hull weight and the overall cost of construction processes should be minimized considering safety and reliability. In the past, minimum weight design has been mainly focused on reducing material cost and increasing dead weight reflect the interests of a ship's owner. But, in the past experience, the minimum weight design has been inevitably lead to increasing the construction cost. Therefore, it is necessary that the designer of ship structure should consider both structural weight and construction cost. In this point of view, multi-objective optimization technique is proposed to design the ship structure in this study. According to the proposed algorithm, the results of optimization were compared to the structural design of actual VLCC(Very Large Crude Oil Carrier). Objective functions were weight cost and construction cost of VLCC, and ES(Evolution Strategies), one of the stochastic search methods, was used as an optimization solver. For the scantlings of members and the estimations of objectives, classification rule was adopted for the longitudinal members, and the direct calculation method, GSDM(Generalized Slope Deflection Method), lot the transverse members. To choose the most economical design point among the results of Pareto optimal set, RFR(Required Freight Rate) was evaluated for each Pareto point, and compared to actual ship.