• Title/Summary/Keyword: Multi-axes errors

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Evaluation Method of the Multi-axis Errors for Machining Centers (머시닝센터의 다축오차 평가 방법)

  • Hwang, Joo-Ho;Shim, Jong-Youp;Ko, Tae-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.8
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    • pp.904-914
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    • 2011
  • The volumetric errors of CNC machining centers are determined by 21 errors, including 3 linear errors, 6 straightness errors, 3 perpendicular errors, 9 angular errors and non-rigid body errors of the machine tool. It is very time consuming and hard to measure all of these errors in which laser interferometer and other parts are used directly. Hence, as many as 21 separate setups and measurements are needed for the linear, straightness, angular and perpendicular errors. In case of the 5-axis machining centers, two more rotary tables are used. It can make 35 error sources of the movement. Therefore, the measured errors of multi movements of the 5-axis tables are very complicated, even if the relative measured errors are measured. This paper describes the methods, those analyze the error sources of the machining centers. Those are based on shifted diagonal measurements method (SDM), R-test and Double ball bar. In case, the angular errors of machine are small enough comparing with others, twelve errors including three linear position errors, six straightness errors and three perpendicular errors can be calculated by using SDM. To confirm the proposed method, SDM was applied to measuring 3 axes of machine tools and compared with directly measurement of each errors. In addition, the methods for measuring relative errors of multi-axis analysis methods using R-test and Double Ball Bar are introduced in this paper.

A Study on the Measurement of Motion Accuracy for Feed Drive System of Multi-task Machine Tool (복합공작기계의 이송계 운동정밀도 측정의 연구)

  • Ko, Hai-Ju;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.112-118
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    • 2007
  • Recently, the machine tools called multi-task machines, which mounted rotary axes on the table or spindle are used increasingly. Accordingly, multi-task machine tool takes a growing interest on the motion accuracy of feed drive system. In this study, measurement and diagnosis of motion errors ware attempted from circular pattern obtained by using DBB (Double ball bar) device. Those were obtained at both clockwise and counter clockwise motions in mutually perpendicularly intersecting three planes. The reliability of error measurement system for multi-task machine tool was verified by the direct test cutting.

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A Study on the Measurement of Motion Accuracy for Feed Drive System of Multi-task Machine Tool (복합공작기계의 이송계 운동정밀도 측정의 연구)

  • Ko, Hai-Ju;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.31-37
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    • 2007
  • Recently, the machine tools called multi-task machines, which mounted rotary axes on the table or spindle are used increasingly. Accordingly, multi-task machine tool takes a growing interest on the motion accuracy of feed drive system. In this study, measurement and diagnosis of motion errors ware attempted from circular pattern obtained by using DBB (Double ball bar) device. Those were obtained at both clockwise and counter clockwise motions in mutually perpendicularly intersecting three planes. The reliability of error measurement system for multi-task machine tool was verified by the direct test cutting.

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A Study on the Experimental Compensation of Thermal Deformation in Machine Tools (공작기계 열변형의 실험적 보정에 관한 연구)

  • 윤인준;류한선;고태조;김희술
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.16-23
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    • 2004
  • Thermally induced errors of machine tools have been recognized as one of the most important issues in precision machining. This is probably the most formidable obstacle to obtain high level of machining accuracy. To this regard, the experimental compensation methodologies such as software-based method or origin shift of machine tool axes have been suggested. In this research, to cope with thermal deformation, a model based correction was carried out with the function of an external machine coordinate shift. Models with multi-linear regression or neural network were investigated to selected a good one for thermal compensation. Consequently, multi-linear regression model combined with origin shift was verified good enough form the machining of dot matrices of plate with ball end milling.

Performances of Hot Gas Bypass Type Oil Cooler System (Hot Gas를 이용한 오일쿨러의 성능평가)

  • Lee, Seung-Woo;Yeom, Han-Kil;Park, Kil-Jong
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.3
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    • pp.73-80
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    • 2009
  • In accordance with the trend for high-speed multi-axes, and the increasing technical sophistication of machine tools, thermal deformation has become an important factor in the accuracy of machine tools. It was analyzed that thermal deformation error accounts for about 70% of all errors made with machine tools. For precise temperature control, both cooling and heating should be implemented. A hot gas bypass type cooling cycle method has a simplified structure and temperature control accuracy to with in ${\pm}0.1^{\circ}C$. In this study, the performances of oil cooler system, including temperature controllability according to hot gas floe and preset temperature sustainability according to temperature load, were tested. It is expected that this study will contribute to the development and performances of oil cooler system, which could minimize thermal errors and improve the quality of precision machine tools.

Covariance Analysis Study for KOMPSAT Attitude Determination System

  • Rhee, Seung-Wu
    • International Journal of Aeronautical and Space Sciences
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    • v.1 no.1
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    • pp.70-80
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    • 2000
  • The attitude knowledge error model is formulated for specifically KOMPSAT attitude determination system using the Lefferts/Markley/Shuster method, and the attitude determination(AD) error analysis is performed so as to investgate the on-board attitude determination capability of KOrea Multi-Purpose SATellite(KOMPSAT) using the covariance analysis method. Analysis results show there is almost no initial value effect on Attitude Determination (AD) error and the sensor noise effects on AD error are drastically decreased as is predicted because of the inherent characteristic of Kalman filter structure. However, it shows that the earth radiance effect of IR-sensor(earth sensor) and the bias effects of both IR-sensor and fine sun sensor are the dominant factors degrading AD error and gyro rate bias estimate error in AD system. Analysis results show that the attitude determination errors of roll, pitch and yaw axes are 0.056, 0.092 and 0.093 degrees, respectively. These numbers are smaller than the required values for the normal mission of KOMPSAT. Also, the selected on-orbit data of KOMPSAT is presented to demonstrate the designed AD system.

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Methodology of System Alignment using Angular Error Compensation Among Multi-Axes (다중 좌표계간 각도오차 보정을 통한 체계정렬 기법)

  • Ha, Jong-Soo;Lee, Eui-Hyuk;Lee, Hyun-Ah;Park, Gyu-Churl;Cho, Kyu-Gong
    • Journal of the Korea Institute of Military Science and Technology
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    • v.17 no.3
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    • pp.342-349
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    • 2014
  • MRDS is a short range missile/rocket defense system which protects a main battle tank(MBT) from threats in a short range. It is composed of 2 radars, 2 infrared trackers(IRTs), 1 fire control computer(FCC), 2 launchers and countermeasures. To guarantee the performance of the MRDS, these components have to be mounted on the vehicle with the known positions and directions and it is required to compensate the alignment errors. In this paper, a system alignment method using angular error compensation is proposed to install its components within a tolerance on the MBT. The test results are presented to evaluate and verify the effectiveness of the proposed method.

A Study on ZigBee-Based Routing Algorithm (스마트그리드를 위한 지그비 기반의 라우팅 알고리즘에 관한 연구)

  • Kang, Hyung-Seok;Im, Song-Bin;Oh, Young-Hwan
    • Journal of the Korea Society of Computer and Information
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    • v.17 no.12
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    • pp.137-148
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    • 2012
  • In this paper, we proposed the location-aware coordinate routing algorithm for improving the performance of routing algorithm by using ZigBee in Smart Grid environment. A distributed address allocation scheme used an existing algorithm that has wasted in address space. The x, y and z coordinate axes from divided address space of 16 bit to solve this problems. However, coordinate routing does not take account of wireless link condition. If wiress link condition is not considered, when the routing table is updated, the nodes with bad link conditions are updated in the routing table and can be chosen as the next hop. This brings out the retransmissions because of received packet's errors. Also, because of these retransmissions, additional power is consumed. In this paper, we propose the location-aware coordinate routing algorithm considering wiress link condition, where reliable data transmission is made and the consumed enegy is minimize. and we compared and connected region and transition region of ZigBee location based routing in the aspect of average number of multi hops, subordinate packet delivery ratio, delay time, and energy consumption of proposed algorithm. It turned out that there were improvements in performances of each items.