• 한국생산제조학회지
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• 제19권1호
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• pp.33-41
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• 2010

This study was aimed at the design of the dies for the unified pipe joint of the intermediate shaft using the computer simulation to shorten the period of production, on the basis of the process planning which was designed by the field experts. In the computer simulation, 'Deform-3d' and 'eesy-DieOpt' have been used, which are the commercial process analysis and die design program. Through the process analysis, we could know the propriety of the forming process, the inner pressure of the die and the suitable fitting pressure between the insert and the sleeve which was not showing any positive tangential stresses in the insert. Through the simulation of die design, we could know the number of the stress ring, the diameter ratios, the stresses of the die, the shrink fitting tolerance and temperature in the condition of the already determined maximum outer die diameter of the multi-stage former. The validity of the die design using the computer simulation was analyzed by the experiments and the results were satisfactory. As the results of this study, the new and easy die design system for multi-forging has been developed.

• 멤브레인
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• 제15권4호
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• pp.310-319
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• 2005

본 연구는 LNG를 연료로 하는 화력발전소의 보일러를 대상으로 여기에서 배출되는 $8\~15\%$ 내외의 이산화탄소 배가스 1,000 $Nm^3$/일로부터 이산화탄소를 회수율 $90\%$, 농도 $99\%$로 회수하기 위한 다단 막분리 공정을 설계 및 제작하기 위한 선행연구결과이다. 본 연구실에서 이산화탄소에 대한 가소화안정성 및 이산화탄소/질소의 분리특성이 탁월한 폴리이서술폰(PES)소재를 대상으로 비대칭구조의 중공사형 분리막 및 모듈이 개발되었다[1].. 개발된 중공사막을 대상으로 모듈의 투과현상을 전산모사 하였으며 이를 이용하여 막분리 공정의 최종 회수조건에 적합하게 하기 위해 재순환공정이 가능한 4단 막분리 공정을 전산모사 하였다. 설계된 다단계 막분리 공정의 타당성을 입증하기 위해 개발된 중공사막모듈을 대상으로 설계된 운전 압력(공급측의 압력 및 투과측의 압력)과 공급 농도의 변화에 따른 막분리 공정의 투과량 및 농도를 조사하였다. 얻어진 결과를 공정모사를 통하여 계산된 결과를 비교한 결과 운전조건에 따른 유량, 순도, 막 면적 등에서 이론치와 실험치가 매우 잘 일치함을 확인할 수 있었다.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 추계학술대회 논문집
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• pp.341-346
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• 2002

The production part requiring multiple processes such as piecing, blanking and notching are performed with a high production rates in progressive die. In order to prevent the defects of process result, the optimum of strip process layout design, die design, die making, and tryout with inspection etc. are needed. According to these factors of die development process, they required theory and practice of metal working process and its background, die structure, machining conditions for die making, die materials, heat treatment of die components, know-how and so on. In this study, we designed and analyzed die components also simulated the strip process layout of multiple stage drawing by DEFORM. Especially the result of tryout and its analysis become to the feature of this study.

• 한국지진공학회논문집
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• 제7권5호
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• pp.93-102
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• 2003

이 연구에서는 지진하중을 받는 빌딩구조물에 대한 복합구조제어시스템의 최적설계방법을 제시한다. 복합구조제어시스템의 설계는 구조물의 부재뿐만 아니라 수동제어시스템 및 능동제어시스템의 용량 및 위치 최적화 과정으로 정의된다. 최적설계는 이 연구에서 제안된 다단계 목표계획법(Multi-Stage Goal Programming)을 이용하여 최적화문제를 정식화하고 목표갱신 유전자알고리즘(Goal-Updating Genetic Algorithm을 적용하여 합리적인 최적화를 진행해가는 과정으로 구성된다. 다단계 목표계획법에서는 구조물의 층간 상대변위와 제어시스템의 용량에 대한 설계목표를 여러 단계로 선정하고, 각 물리량과 설계목표간의 정규화된 거리 합으로서 목적함수를 정의한다. 목표갱신 유전자알고리즘은 각 단계별 설계목표를 만족하는 최적해를 검색하고, 현 단계의 모든 설계목표를 만족하는 최적해가 존재할 경우 설계목표를 순차적으로 갱신함으로써 보다 상위수준의 설계목표로 접근해 나아간다. 지진하중을 받는 9층의 빌딩구조물에 대한 수치 예를 통하여 복합구조제어시스템의 통합최적설계 과정을 기술하였고, 구조부재, 수동 및 능동제어시스템이 균등분포된 구조물과 최적 설계결과를 비교하여 제시하는 방법의 효율성을 검증하였다.

• 한국해양공학회:학술대회논문집
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• 한국해양공학회 2001년도 추계학술대회 논문집
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• pp.287-291
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• 2001

In this study, we designed and constructed a multi-forming progressive die with a bending, embossing on the multi-stage and performed through the try out. Out of the characteristics of this paper that nothing might be ever seen before such as this type of research method on the all of processes of thin and high precision production part.

• 소성∙가공
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• 제13권5호
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• pp.429-434
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• 2004

Manufacturing process for milli components has recently gained researcher's focus with the increasing tendency toward highly integrated and micro-scaled parts for electronic devices. The milli-components need more precise manufacturing process than the conventional manufacturing process since the parts require higher dimensional accuracy than the conventional ones. In order to enhance the forming accuracy and productivity, various forming procedures proposed and studied by many researchers. In this paper, forming analysis of milli-components has been studied with a new micro-former. In modeling of progressive dies, multi-stage forming sequence has been analyzed with finite element analysis by LS-DYNA3D. The analysis proposes the sequential die and part shapes with the corresponding punch force and dimensional accuracy. The analysis also considers the effect of elastic dies on the dimensional accuracy of the formed parts. The analysis result demonstrates that the elastic analysis in the milli-forming process is indispensable for accurate forming analysis. The analysis procedure in the paper will provide good information in design of a new micro-former and milli-component

• 한국기계가공학회지
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• 제19권11호
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• pp.102-108
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• 2020

The demand for lightweight materials and high-strength steel has rapidly increased to help reduce the weight of a vehicle body; it improves the fuel efficiency of automobiles and provides passenger safety. Additionally, as the material becomes thinner, the demand for its resistance against corrosion becomes higher. Hence, the application of the surface-treated steel sheet has surged rapidly. In this study, a weld bonding experiment using a delta spot welding machine is performed on a thin sheet of a different material (Al6061-T6/GA440). The thickness of the material was kept at 1 mm to reduce the weight of the automobile body parts. Additionally, the purpose of this study is to control the heat input by applying the welding conditions of a multi-stage pressure pattern to improve corrosion resistance shear strength. The analysis of nugget diameter measurement, shear tensile test, and salt spray test was performed to achieve the aim.

• 한국정보시스템학회지:정보시스템연구
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• 제15권4호
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• pp.125-147
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• 2006

Internet shopping mall has dual nature of information technology features defined by the web-based application system and marketing features explained by the shopping marketplaces. The purpose of this study aims at analyzing the consumer's attempt to purchase and re-purchase intention to the internet shopping mall to combine the IT perspective and the marketing perspective. This paper develop the integrated research model with the acceptance behaviors of customers through consumer's purchase decision process(pre-purchase stage and post-purchase stage). The results from an empirical survey as follows: First, the integrated model is valid in predicting the acceptance of the internet shopping malls by using structured equation modeling. Second, there are the differences between pre-purchase stage and post-purchase stage by each conceptual constructs. Finally, the results of MSEM(Multi-group Structured Equation Modeling) indicate the perceived ease of use and perceived trust to the attitude to the internet shopping mall is more effectively predicted at the pre-purchase stage. Vice versa, the perceived usefulness to the intention to the purchase intention of internet shopping mall is more effectively predicted at the post-purchase stage. This study provides an integrative approach to develop the effective and successful internet shopping mall strategy.

• 한국해양공학회:학술대회논문집
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• 한국해양공학회 2002년도 춘계학술대회 논문집
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• pp.86-91
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• 2002

The production part requiring multiple processes such as piecing, blanking and notching, are performed with a high production rates in progressive die. In order to prevent the dejects of process result, the optimum of strip process layout design, die design, die making, and tryout with inspection etc. are needed. According to these factors of die development process, they required theory and practice of metal working process and its phenomena, die structure, machining conditions for die making, die materials, heat treatment of die camponents, know-how and so on. In this study, we designed and analyzed die camponents also simulated the strip process layout of multiple stage drawing by DEFORM. Especially the result of tryout and its analysis become to the feature of this study.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1996년도 춘계학술대회논문집
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• pp.130-137
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• 1996

Several cold extrusion processes to produce an axisymmetric steel piston-pin are investigated for comparing each other. Two methods among four conventinal ones are selected to be simulated using the rigid-plastic finite element method. One of the both methods using a mechanical press has one stage process and the other utilizing a cold header applies a multi-stage process to produce a final product. Because the main process is a backward extrusion, the design criteria such as the backward extrusion ration and punch diameter to depth rationare ocnsidered. FEM analysis is performed mainly for strain distributin and load-stroke relationshis. Based on the results of preliminary simulatin, both process sequences are proved to have proper charicteristics suitable for each production method in terms of maximum load. Those simulation results will be a good design criteria in the future work to advance the manufacturing process.