• Title/Summary/Keyword: Multi-Stage Axial Flow Compressor

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A Design Procedure for a Multi-Stage Axial Compressor Using the Stage-Stacking Method (단축적방법을 이용한 다단 축류압축기의 설계)

  • 강동진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.6
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    • pp.1598-1603
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    • 1994
  • A preliminary design procedure for a multi-stage axial compressor is developed, which is based on the stage-stacking method. It determines the flow coefficient which gives rise to the design conditions required such as pressure ratio, mass flow rate and rotational speed for a given specific mass flow rate at inlet to a compressor. With this flow coefficient, blade radii, every stage and compressor performance characterics such as stage pressure ratio, adiabatic efficiency etc. are calculated by stacking each stage performance characteristics. It is shown that there is an optimum number of stage which results in the maximum of compressor overall efficiency for a given specific mass flow rate at inlet to a compressor. A test design was tried for three different geometric design constraints, and comparison with a previous study shows that present procedure could be used reliably in determining the number of compressor stage in preliminary design stage.

Flow Characteristics in Unsteady Boundary Layer on Stator Blade of Multi-Stage Axial Compressor (다단 축류 압축기 정익 흡입면에서의 비정상 경계층 유동 특성)

  • Shin, You-Hwan;Elder, Robin L;Kim, Kwang-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.10
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    • pp.1210-1218
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    • 2004
  • Experimental study was performed to investigate the flow behavior in boundary layer on the blade suction surface of a multi-stage axial flow compressor, which was focused on the third stage of the 4-stage Low Speed Research Compressor. Flow measurements in the boundary layer were obtained using a boundary layer hot wire probe, which was traversed normal to the blade suction surface at small increments by the probe traverse specially designed. Detailed boundary layer flow measurements covering most of the stator suction surface were taken and are described using time mean and ensemble averaged velocity profiles. Amplitude of the velocity fluctuation and turbulence intensity in the boundary layer flow are also discussed. At midspan, narrow but strong wake zone due to passing wake disturbances is generated in the boundary layer near the blade leading edge for the rotor blade passing period. Corner separation is observed at the tip region near the trailing edge, which causes to increase steeply the boundary layer thickness.

Effective Performance Prediction of Axial Flow Compressors Using a Modified Stage-Stacking Method (단축적법의 개선에 의한 축류압축기의 효과적인 성능예측)

  • Song, Tae-Won;Kim, Jae-Hwan;Kim, Tong-Seop;Ro, Sung-Tack
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.8
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    • pp.1077-1084
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    • 2000
  • In this work, a modified stage-stacking method for the performance prediction of multi-stage axial flow compressors is proposed. The method is based on a simultaneous calculation of all interstage variables (temperature, pressure, flow velocity) instead of the conventional sequential stage-by-stage scheme. The method is also very useful in simulating the effect of changing angles of the inlet guide vane and stator vanes on the compressor operating characteristics. Generalized stage performance curves are used in presenting the performance characteristics of each stage. General assumptions enable determination of flow path data and stage design performance. Performance of various real compressors is predicted and comparison between prediction and field data validates the usefulness of the present method.

A Comparison of Surge Behaviors in Multi-Stage and Single-Stage Axial Flow Compressors

  • Yamaguchi, Nobuyuki
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.4
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    • pp.338-353
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    • 2016
  • Information on the surge behaviors and stall stagnation boundaries for a nine-stage axial flow compressor are summarized on the basis of analytical data in comparison with those for a single-stage one, with attention to the pressure ratio effect. The general trends of the surge loop behaviors of the pressure-mass flow are similar for both compressors including the fact that the subharmonic surges tend to appear very near the stall stagnation boundaries. With respect to the nine-stage compressor, however, the mild loops in the subharmonic surges tend to be very small in size relative to the deep loops, and at the same time, insufficient surge recovery phenomenon, which is a kind of subharmonic surge, appears also far from the stagnation boundary for relatively short delivery flow-paths. The latter is found to be a rear-stage surge caused by unstalling and re-stalling of the rear stages with the front-stages kept in stall in the stalled condition of the whole compressor, which situation is caused by stage-wise mismatching in the bottom pressure levels of the in-stall multi-stage compressor. The fundamental information on the stall stagnation boundaries is given by a group of normalized geometrical parameters including relative delivery flow-path length, relative suction flow-path length, and sectional area-pressure ratio, and by another group of normalized frequency parameters including relative surge frequencies, modified reduced resonance frequencies, and modified reduced surge frequencies. Respective groups of the normalized parameters show very similar tendency of behaviors for the nine-stage compressor and the single-stage compressor. The modified reduced resonance frequency could be the more reasonable parameter suggesting the flow-induced oscillation nature of the surge phenomena. It could give the stall stagnation boundary in a more unified manner than the Greitzer's B parameter.

Experimental Research on Multi Stage Transonic Axial Compressor Performance Evaluation (다단 천음속 축류형 압축기 성능에 관한 실험적 연구)

  • Kang, Young-Seok;Park, Tae-Choon;Hwang, Oh-Sik;Yang, Soo-Seok
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.6
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    • pp.96-101
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    • 2011
  • Korea Aerospace Research Institute is performing 3 stage transonic axial compressor development program. This paper introduces design step of the compressor, the performance test results and its analysis. In the fore part of the paper, aerodynamic process of the 3 stage axial compressor is presented. To satisfy both of the mass flow and pressure rise, the compressor should rotate at a high rotational speed. Therefore the transonic flow field forms in the rotor stages and it is designed with a relatively high pressure rise per stage to satisfy its design target. The compressor stage consists of 3 stages, and the bulk pressure ratio is 2.5. The first stage is burdened with the highest pressure ratio and less pressure rises occur in the following stages. Also it is designed that tip Mach number of the first rotor row does not exceed 1.3, while the maximum relative Mach number in the rotor stage is between 1.3~1.4 to increase the compressor flow coefficient. The final design has been confirmed by iterating three dimensional CFD calculations to verify design target and some design intentions. In the latter part of the paper, its performance test processes and results are presented. The performance test result shows that the overall compressor performance targets; pressure ratio and efficiency are well achieved. The stator static pressure distributions show that the blade loading is gradually increasing from the downstream of the compressor.

Surge Phenomena Analytically Predicted in a Multi-stage Axial Flow Compressor System in the Reduced-Speed Zone

  • Yamaguchi, Nobuyuki
    • International Journal of Fluid Machinery and Systems
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    • v.7 no.3
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    • pp.110-124
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    • 2014
  • Surge phenomena in the zone of reduced speeds in a system of a nine-stage axial flow compressor coupled with ducts were studied analytically by use of a surge transient simulation code. Main results are as follows. (1) Expansion of apparently stable, non-surge working area of the pressure vs. flow field beyond the initial stage-stall line was predicted by the code in the lower speed region. The area proved analytically to be caused by significantly mismatched stage-working conditions, particularly with the front stages deep in the rotating stall branch of the characteristics, as was already known in situ and in steady-state calculations also. (2) Surge frequencies were found to increase for decreasing compressor speeds as far as the particular compressor system was concerned. (3) The tendency was found to be explained by a newly introduced volume-modified reduced surge frequency. It suggests that the surge frequency is related intimately with the process of emptying and filling of air into the delivery volume. (4) The upstream range of movement of the fluid mass having once passed through the compressor in surge was found to reduce toward the lower speeds, which could have caused additionally the increase in surge frequency. (5) The concept of the volume-modified reduced surge frequency was able to explain, though qualitatively at present, the behaviors of the area-pressure ratio parameter for the stall stagnation boundary proposed earlier by the author.

Modification of a Two Stage Axial Compressor of a Turboshaft Engine for Helicopters (헬리콥터용 터보샤프트엔진 2단 축류압축기 개량설계)

  • Kim, Jin-Han;Kim, Chun-Taek;Lee, Dae-Sung
    • The KSFM Journal of Fluid Machinery
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    • v.2 no.1 s.2
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    • pp.88-95
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    • 1999
  • This paper introduces the part of efforts to develop a derivative type turboshaft engine from an existing baseline engine for multi-purpose helicopters aiming at 4000 kg of take-off weight for 10-12 passengers. As a first step in meeting the development goal of increasing the output power from 720 hp to 840hp with minimum modification, a two stage axial compressor was redesigned to obtain the higher pressure ratio by removing the inlet guide vane and increasing the chord length. As a result, a two stage axial compressor was designed to facilitate a flow rate of 3.04 kg/s, a pressure ratio of 2.01 and an adiabatic efficiency of $85\%$. Its performance tests were carried out and verification of test results and redesign are under progress. Aerodynamic and structural analyses of the preliminary design are mainly described in this paper.

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Design Optimization of Axial Flow Compressor Blades with Three-Dimensional N avier-Stokes Solver

  • Lee, Sang-Yun;Kim, Kwang-Yong
    • Journal of Mechanical Science and Technology
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    • v.14 no.9
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    • pp.1005-1012
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    • 2000
  • Numerical optimization techniques combined with a three-dimensional thin-layer Navier-Stokes solver are presented to find an optimum shape of a stator blade in an axial compressor through calculations of single stage rotor-stator flow. Governing differential equations are discretized using an explicit finite difference method and solved by a multi-stage Runge-Kutta scheme. Baldwin-Lomax model is chosen to describe turbulence. A spatially-varying time-step and an implicit residual smoothing are used to accelerate convergence. A steady mixing approach is used to pass information between stator and rotor blades. For numerical optimization, searching direction is found by the steepest decent and conjugate direction methods, and the golden section method is used to determine optimum moving distance along the searching direction. The object of present optimization is to maximize efficiency. An optimum stacking line is found to design a custom-tailored 3-dimensional blade for maximum efficiency with the other parameters fixed.

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Experimental Research of Multi-Stage Axial Compressor Stability Enhancement by Air Injection (다단 축류압축기의 안정성 개선을 위한 실험적 연구)

  • Lim, Young-Cheon;Lim, Hyung-Soo;Song, Seung-Jin;Kang, Shin-Hyoung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.378-381
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    • 2009
  • A rotating stall, an instable phenomenon of compressor, brings about reducing the pressure rise, the efficiency of compressor and a mechanical demage. In order to improve instability and extend operating range, it was performed that a stability enhancement experiment applying air injection method at the 4-stage low-speed axial compressor. The coanda nozzle was used to inject air in axial direction at rotor tip and 8 injectors were set up at regular interval at the upstream of 1st stage rotor. At 80% speed, injectors were worked before rotating stall happened. As injecting the 5.4% air of mode inception flow rate, the stability of compressor operation enhanced about 4%.

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Design of Two Stage Axial Compressor of a Turbo Shaft Engine for Helicopters (헬리콥터용 터보샤프트엔진 2단 축류압축기 개량설계)

  • Kim, Jin-Han;Kim, Chun-Taek;Lee, Dae-Sung
    • 유체기계공업학회:학술대회논문집
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    • 1998.12a
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    • pp.183-190
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    • 1998
  • This paper introduces the part of efforts to develop a derivative type turbo-shaft engine from an existing baseline engine for multi-purpose helicopters targeting at 4000kg of take-off weight for 10-12 passengers. As a first step in meeting the development goal of increasing the output power to 840hp from 720hp with minimum modification, two stage axial compressor was redesigned to obtain the higher pressure ratio by removing the inlet guide vane and increasing the chord length. As a result, two stage axial compressors were designed to have the flow rate of 3.04 kg/s, the pressure ratio of 2.01 and the adiabatic efficiency of $85\%$. Its performance tests were carried out and verification of test results and redesign are under progress. Aerodynamic and structural analyses of the preliminary design are mainly described in this paper.

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