• 제목/요약/키워드: Multi-Rate 스프링

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Multi-Rate 스프링을 이용한 제동장치의 최적설계 (Design Optimization of Brake System Using Multi-Rate Spring)

  • 정의만;원준호;최주호;심인섭
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2011년도 정기 학술대회
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    • pp.407-410
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    • 2011
  • 본 연구에서는 탑승객의 안전과 국내 환경에 적합한 제동거리 확보를 위해 새로운 개념의 스프링을 사용한 제동장치를 설계하고자 한다. 새로운 제동장치에 사용되는 스프링은 변위에 따라 감쇠 성능 특성을변화시키는 Multi-Rate 변위 감응형 스프링을 최적화하여 적용하였다. 이를 위한 최적화 기법으로는 비선형 최적화 기법인 순차적 2차계획법(Sequential Quadratic Programming, SQP)을 사용하였으며 먼저 Ziprider의 운동을 제동거리와 제동시 발생하는 회전각의 관계로 표현 가능한 수치모델을 개발하였다. 또한 개발된 수치모델은 Matlab을 이용하여 코드화하고 그 결과를 RecurDyn과 비교 분석하였다.

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대형트럭 동특성 해석을 위한 다판 스프링의 모델링 (Modeling of a Multi-Leaf Spring for Dynamic Characteristics Analysis of a Large Truck)

  • 문일동;오석형;오재윤
    • 한국정밀공학회지
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    • 제21권10호
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    • pp.147-153
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    • 2004
  • This paper presents an analytical modeling technique fer representing a hysteretic behavior of a multi-leaf spring used for a large truck. It divides a nonlinear hysteretic curve of the multi-leaf spring into four parts; loading part, unloading part and two transition parts. It provides conditions fur branching to a part of the curve corresponding to a current multi-leaf spring status. This paper also presents a computational modeling technique of the multi-leaf spring. It models the multi-leaf spring with three links and a shackle. It assumes those components as rigid bodies. The links are connected by rotational joints, and have rotational springs at the joints. The spring constants of the rotational springs are computed with a force from the analytical model of the hysteretic curve of the multi-leaf spring. Static and dynamic tests are performed to verify the reliability of the presented techniques. The tests are performed with various amplitudes and excitation frequencies. The hysteretic curves from the tests are compared with those from the simulations. Since th e presented techniques reproduce the hysteretic characteristic of the multi -leaf spring faithfully, they contribute on improving the reliability of the computational model of a large truck.

Multi-Rate 스프링 제동장치의 성능분석 및 최적설계 (Performance Analysis and Design Optimization of Multi-Rate Spring Brake System)

  • 정의만;원준호;최주호;심인섭
    • 한국항공운항학회지
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    • 제18권4호
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    • pp.67-72
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    • 2010
  • In this study, performance analysis and design optimization is carried out for a multi-rate spring brake system, which is used in a cable ride to stop the arriving passengers in safe and comfortable manner. Mathematical model for the spring is developed toward the objective of minimizing the impact at the arrival while satisfying the constraint of limited distance at the stop. Matlab code is utilized to examine parameters affecting the performance of the brake system. The results are validated by a commercial software RecurDyn. Kriging meta model is used to reduce the computational cost of the analysis. Optimization is conducted by RecurDyn, from which the design parameters are determined that minimizes the impact at the stop.

상용차량용 판스프링의 이력특성 구현 (Hysteretic Characteristics of Leaf Springs in Commercial Vehicles)

  • 문원기;송철기
    • 한국자동차공학회논문집
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    • 제16권2호
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    • pp.99-105
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    • 2008
  • Multi-leaf springs are widely used for a major suspension component in many commercial vehicles. The modeling technique of multi-leaf springs is one of the most difficult problems in suspension modeling as the elements have complicated nonlinear characteristics such as a hysteresis behavior due to the friction. In this paper, hysteretic characteristics with the static and dynamic test are modeled and are simulated with three links and joints in MSC.ADAMS. Simulation results showed good agreements with test results. Using this methodology, it is expected that dynamic characteristics of suspension system with multi-leaf spring can be more accurately evaluated in vehicle dynamics.

공기스프링 현가장치 성능해석 (Analysis of rear suspension using airspring)

  • 탁태오;김금철
    • 산업기술연구
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    • 제19권
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    • pp.31-42
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    • 1999
  • This paper presents a method for evaluating the performance of a leaf spring suspension and an air spring suspension systems for trucks in terms of ride and handling. Leaf springs, which generally have non-linear progressive force-deflection characteristics, are modeled using beam and contact elements. The leaf spring analysis model shows good correlation with experimental results. Each component of an air spring suspension system, which is a single leaf, air spring, height control valve, compressor and linkages, is modeled appropriately. Non-linear characteristics of air spring are accounted for using the measured data, and pressure and volume relations for height control system is also considered. The wheel rate of the air suspension is taken lower but roll stiffness is taken higher than those of leaf springs to improve ride and handling performance, which is verified through driving simulations.

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판스프링의 이력특성이 대형트럭의 조종성능에 미치는 영향에 관한 연구 (A Study on the Effects of Hysteretic Characteristics of Leaf Springs on Handling of a Large-Sized Truck)

  • 문일동;오재윤
    • 한국자동차공학회논문집
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    • 제9권5호
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    • pp.157-164
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    • 2001
  • This paper performs static and dynamic tests of a multi-leaf spring and a tapered leaf spring to investigate their hysteretic characteristics. In the static test, trapezoidal input load is applied with 0.1Hz excitation frequency and with zero initial loading conditions. In the dynamic test, sinusoidal input load is applied with five excitation amplitudes and three excitation frequencies. In these tests, static and dynamic hysteretic characteristics of the multi-leaf spring and the tapered leaf spring are compared, and, the effects of excitation amplitudes and frequencies on dynamic spring rate are also shown. In this paper, actual vehicle tests are performed to study the effects of hysteretic characteristics of the large-sized truck's handling performance. The multi-leaf spring or the tapered leaf spring is used in the front suspension. The actual vehicle test is performed in a double lane change track with three velocities. Lateral acceleration, yaw rate and roll angle are measured using a gyro-meter located at the mass center of the cab. The test results showed that a large-sized truck with a tapered leaf spring needs to have an additional apparatus such as roll stabilizer bar to increase the roll stabilizer due to hysteretic characteristics.

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스피닝공정에 있어서 스프링백 억제방안 (Springback Reduction of Multi-step Cylindrical Cup in Spinning Process.)

  • 박중언;이우영;최석우;김승수;나경환
    • 한국정밀공학회지
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    • 제18권9호
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    • pp.186-191
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    • 2001
  • Spinning process is a chipless metal forming method for axi-symmetric parts, which is more economical, efficient and versatile method for producing parts than the other sheet metal forming process such as stamping or deep drawing. In this study, a fundamental experiment was conducted to improve productivity with process parameters such as tool path, angle of roller holder($\alpha$), feed rate($\gamma$) and corner radius of forming roller(Rr). These factors were selected as variables in the experiment because they were most likely expected to hale an effect on spring back. The empirical results were analyzed to know how much spring back was affected by these factors. And also thickness and diameter distribution of a multistage cup obtained by spinning process were observed and compared with those of a commercial product produced by conventional deep drawing.

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구조물 내진보강을 위한 다중 마찰댐퍼의 성능 평가 (Performance Evaluation of Multi-Friction Dampers for Seismic Retrofitting of Structures)

  • 김성배;권형오;이종석
    • 한국구조물진단유지관리공학회 논문집
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    • 제26권6호
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    • pp.54-63
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    • 2022
  • 이 연구는 구조물 내진보강 장치의 하나인 마찰댐퍼에 관한 것으로, 내부 마찰재를 복합재료의 일종인 초고분자량 폴리에틸렌으로 대체하여 댐퍼를 개발하였다. 또한 마찰력이 발생하는 내부 구조를 여러 층으로 적층하는 다중 마찰방식을 적용하였다. 개발된 다중 마찰댐퍼의 성능 검증을 위해서 재료에 대한 기초 물성과 마모 특성, 디스크 스프링에 대한 특성 분석 시험을 수행하였다. 마모시험 시험결과, UHMWPE의 질량 감소율은 0.003%로 복합재료 기반의 마찰재 중에서 가장 우수한 성능을 보였다. 디스크 스프링은 유한요소해석과 시험결과로부터 설계기초자료를 확보하였다. 또한 개발된 다중 마찰댐퍼의 품질 안정성을 확인하기 위해 토크값에 따른 마찰력 변화와 감쇠장치에 대한 지진하중 시험을 수행하였다. 품질성능 시험결과, 토크 값 조절에 따라 선형적인 마찰력 변화를 보였으며, 지진하중 시험 결과, 마찰댐퍼의 허용오차는 설계기준에서 요구하는 15% 미만으로 나타나 내진보강 장치로서의 요구조건을 만족하는 것으로 나타났다.

데이퍼 판스프링 적용 차량의 승차감 향상에 관한 연구 (A Study on Improving Ride Quality of the Commercial Vehicle)

  • 김동우;임종훈
    • 한국자동차공학회논문집
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    • 제4권6호
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    • pp.229-235
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    • 1996
  • The tapered leaf spring is regarded as the adequate tool to improve ride quality and to reduce vehicle weight of commercial vehicles. These effects are due to minimizing the contact area of each leaf by reducing the number of leaves and by optimizing the thickness profile of each leaf. But in adapting the tapered leaf spring to improve ride quality, we often have some problems of bad pitching and bouncing motion. This paper shows the basic properties of tapered leaf spring by rig tests and how to improve ride quality of a vehicle with tapered leaf springs, compared with multi-leaf spring. From the results of vehicle tests and rig tests it is concluded that the ride quality was effected by the dynamic spring rate and the friction of the tapered leaf spring.

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실시간 옷감 애니메이션과 LOD 제어를 위한 계층적 시뮬레이션 (Hierarchical Simulation for Real-time Cloth Animation and LOD control)

  • 강영민
    • 한국정보통신학회논문지
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    • 제11권3호
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    • pp.479-485
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    • 2007
  • 본 논문에서는 사실적인 질량-스프링 기반 옷감 모델의 애니메이션을 효율적이며 사실적으로 생성하기 위해 근사된 암시적 적분법을 계층적으로 적용하는 기법을 제안한다. 제안된 계층적 시뮬레이션 방법은 매우 많은 정점을 가진 메쉬(mesh)의 사실적인 움직임을 상호작용적으로 생성할 수 있다. 이 기법은 암시적 적분법을 근사하는 빠르고 안정적인 방법을 사용한다. 이 근사 기법은 효율적이기는 하지만 극도로 부정확하며 지나치게 댐핑(damping)이 많이 일어난다. 본 논문에 제안된 계층적 시뮬레이션 기법은 메쉬 구조를 다중 단계로 구성하여 옷감 모델의 사실적인 외형을 표현하도록 하며, 각각의 단계에 시뮬레이션을 적용할 때 현재 단계의 메쉬에 존재하는 일부 질점이 이전 단계의 시뮬레이션 결과를 따르도록 한다. 이러한 계층적 시뮬레이션 방법은 많은 수의 질점으로 구성된 옷감 모델의 사실적인 동작을 효율적으로 생성한다. 또한 계층적 기법은 옷감 모델에 사실적인 주름을 생성할 수 있도록 하며, 계층적 단계에 따라 스프링의 수축 저항을 제어할 수 있도록 하여 주름의 패턴도 쉽게 제어할 수 있도록 한다.