• 제목/요약/키워드: Multi-Layer Substrate

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High-Performance Metal-Substrate Power Module for Electrical Applications

  • Kim, Jongdae;Oh, Jimin;Yang, Yilsuk
    • ETRI Journal
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    • 제38권4호
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    • pp.645-653
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    • 2016
  • This paper demonstrates the performance of a metal-substrate power module with multiple fabricated chips for a high current electrical application, and evaluates the proposed module using a 1.5-kW sinusoidal brushless direct current (BLDC) motor. Specifically, the power module has a hybrid structure employing a single-layer heat-sink extensible metal board (Al board). A fabricated motor driver IC and trench gate DMOSFET (TDMOSFET) are implemented on the Al board, and the proper heat-sink size was designed under the operating conditions. The fabricated motor driver IC mainly operates as a speed controller under various load conditions, and as a multi-phase gate driver using an N-ch silicon MOSFET high-side drive scheme. A fabricated power TDMOSFET is also included in the fabricated power module for three-phase inverter operation. Using this proposed module, a BLDC motor is operated and evaluated under various pulse load tests, and our module is compared with a commercial MOSFET module in terms of the system efficiency and input current.

비정질 금속 기판상에 증착된 YBCO 박막의 결정성에 대한 CEO$_2$ 완충막의 효과 (Effect of CeO$_2$ buffer layer on the crystallization of YBCO thin film on Hastelloy substrate)

  • 김성민;이상렬
    • 한국초전도학회:학술대회논문집
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    • 한국초전도학회 1999년도 High Temperature Superconductivity Vol.IX
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    • pp.392-396
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    • 1999
  • Superconducting YBa$_2Cu_3O_{7-{\delta}}$(YBCO) thin films were grown on Hastelloy(Ni-Cr-Mo alloys) with CeO$_2$ buffer layer in-situ by pulsed laser deposition in a multi-target processing chamber. To apply superconducting property on power transmission line, we have deposited YBCO thin film on flexible metallic substrate. However, it is difficult to grow the YBCO films on flexible metallic substrates due to both interdiffusion problem between metallic substrate and superconducting overlayers and non-crystallization of YBCO on amorphous substrate. It is necessary to use a buffer layer to overcome the difficulties. We have chosen CeO$_2$ as a buffer layer which has cubic structure of 5.41 ${\AA}$ lattice parameter and only 0.2% of lattice mismatch with 3.82 ${\AA}$ of a-axis lattice parameter of YBCO on [110] direction of CeO$_2$ In order to enhance the crystallization of YBCO films on metallic substrates, we deposited CeO$_2$ buffer layers with varying temperature and 02 pressure. By XRD, it is observed that dominated film orientation is strongly depending on the deposition temperature of CeO$_2$ layer. The dominated orientation of CeO$_2$ buffer layer is changed from (200) to(111) by increasing the deposition temperature and this transition affects the crystallization of YBCO superconducting film on CeO$_2$ buffered Hastelloy.

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다층구조의 이중편파 다중대역 패치 안테나 설계 (Design of Dual-Polarized and Multi-Band Multi-Layer Patch Antenna)

  • 최종호;정봉식
    • 융합신호처리학회논문지
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    • 제16권4호
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    • pp.156-161
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    • 2015
  • 본 논문에서는 GPS(Global positioning System)-Bluetooth-DSRC(Dedicated short range communication) 대역의 신호를 동시에 수신할 수 있는 차량용 이중편파 다중대역 안테나를 적층형으로 설계하였다. 안테나는 다층 구조(Multi-Layer)이고, 유전율이 4.4이고, 두께가 1.6mm 인 FR4-epoxy 기판을 사용하였다. GPS와 DSRC 대역은 원형편파(Circular Polarization) 특성을 가지고, 블루투스 대역은 선형편파(Linear Polarization) 특성을 가지며, 이들 안테나는 단일 프루브 급전하였다. 안테나는 Ansys HFSS v11로 시뮬레이션 하였고, 측정결과와 비교하면서 크기가 $67mm{\times}67mm{\times}4.8mm$인 안테나를 설계하였다. 최적 설계된 안테나는 -10dB 대역폭이 각 대역에서 82MHz, 127MHz, 862MHz로 측정되었고, GPS 및 DSRC 대역의 3dB 축비 대역폭은 12MHz와 112MHz로 시뮬레이션 되었다. 이 결과는 시스템이 요구하는 사양을 만족하고 있음을 확인하였다.

Characteristics of $Al_2O_3/TiO_2$ multi-layers as moisture permeation barriers deposited on PES substrates using ECR-ALD

  • 권태석;문연건;김웅선;문대용;김경택;박종완
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2009년도 제38회 동계학술대회 초록집
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    • pp.457-457
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    • 2010
  • Flexible organic light emitting diodes (F-OLEDs) requires excellent moisture permeation barriers to minimize the degradation of the F-OLEDs device. Specifically, F-OLEDs device need a barrier layer that transmits less than $10^{-6}g/m^2/day$ of water and $10^{-5}g/m^2/day$ of oxygen. To increase the life time of F-OLEDs, therefore, it is indispensable to protect the organic materials from water and oxygen. Severe groups have reported on multi-layerd barriers consisting inorganic thin films deposited by plasma enhenced chemical deposition (PECVD) or sputtering. However, it is difficult to control the formation of granular-type morphology and microscopic pinholes in PECVD and sputtering. On the contrary, atomic layer deoposition (ALD) is free of pinhole, highly uniform, conformal films and show good step coverage. Thus, $Al_2O_3/TiO_2$ multi-layer was deposited onto the polyethersulfon (PES) substrate by electron cyclotron resonance atomic layer deposition (ECR-ALD), and the water vapor transmission rates (WVTR) were measured. WVTR of moisture permeation barriers is dependent upon density of films and initial state of polymer surface. A significant reduction of WVTR was achieved by increasing density of films and by applying low plasma induced interlayer on the PES substrate. In order to minimize damage of polymer surface, a 10 nm thick $TiO_2$ was deposited on PES prior to a $Al_2O_3$ ECR-ALD process. High quality barriers were developed from $Al_2O_3$ barriers on the $TiO_2$ interlayer. WVTR of $Al_2O_3$ by introducing $TiO_2$ interlayer was recorded in the range of $10^{-3}g/m^2.day$ at $38^{\circ}C$ and 100% relative humidity using a MOCON instrument. The WVTR was two orders of magnitude smaller than $Al_2O_3$ barriers directly grown on PES substrate without the $TiO_2$ interlayer. Thus, we can consider that the $Al_2O_3/TiO_2$ multi-layer passivation can be one of the most suitable F-OLEDs passivation films.

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Water vapor permeation properties of $Al_2O_3/TiO_2$ passivation layer on a poly (ether sulfon) substrate

  • 권태석;문연건;김웅선;문대용;김경택;한동석;신새영;박종완
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2010년도 제39회 하계학술대회 초록집
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    • pp.160-160
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    • 2010
  • Organic electronic devices require a passivation layer to ensure sufficient lifetime. Specifically, flexible organic electronic devices need a barrier layer that transmits less than $10^{-6}\;g/m^2/day$ of water and $10^{-5}\;g/m^2/day$ of oxygen. To increase the lifetime of organic electronic device, therefore, it is indispensable to protect the organic materials from water and oxygen. Severe groups have reported on multi-layerd barriers consisting inorganic thin films deposited by plasma enhenced chemical deposition (PECVD) or sputtering. However, it is difficult to control the formation of granular-type morphology and microscopic pinholes in PECVD and sputtering. On the contrary, atomic layer deoposition (ALD) is free of pinhole, highly uniform, conformal films and show good step coverage. In this study, the passivation layer was deposited using single-process PEALD. The passivation layer, in our case, was a bilayer system consisting of $Al_2O_3$ films and a $TiO_2$ buffer layer on a poly (ether sulfon) (PES) substrate. Because the deposition temperature and plasma power have a significant effect on the properties of the passivation layer, the characteristics of the $Al_2O_3$ films were investigated in terms of density under different deposition temperatures and plasma powers. The effect of the $TiO_2$ buffer layer also was also addressed. In addition, the water vapor transmission rate (WVTR) and organic light-emitting diode (OLEDs) lifetime were measured after forming a bilayer composed of $Al_2O_3/TiO_2$ on a PES substrate.

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태양열 흡수판용 복층 TiNOx 박막의 제조와 특성 분석 (Characteristic Analysis and Preparation of Multi-layer TiNOx Thin Films for Solar-thermal Absorber)

  • 오동현;한상욱;김현후;장건익;이용준
    • 한국전기전자재료학회논문지
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    • 제27권12호
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    • pp.820-824
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    • 2014
  • TiNOx multi-layer thin films on aluminum substrates were prepared by DC reactive magnetron sputtering method. 4 multi-layers of $TiO_2$/TiNOx(LMVF)/TiNOx(HMVF)/Ti/substrate have been prepared with ratio of Ar and ($N_2+O_2$) gas mixture. $TiO_2$ of top layer is anti-reflection layer on double TiNOx(LMVF)/TiNOx(HMVF) layers and Ti metal of infrared reflection layer. In this study, the crystallinity and surface properties of TiNOx thin films were estimated by X-ray diffraction(XRD) and field emission scanning electron microscopy(FE-SEM), respectively. The grain size of TiNOx thin films shows to increase with increasing sputtering power. The composition of thin films has been investigated using electron probe microanalysis(EPMA). The optical properties with wavelength spectrum were recorded by UV-Vis-NIR spectrophotometry at a range of 200~1,500 nm. The TiNOx multi-layer films show the excellent optical performance beyond 9% of reflectance in those ranges wavelength.

다층구조형 아크릴 점착제의 분자량 및 피착재 종류에 따른 접착특성 (Adhesion Properties on the Molecular Weight and Various Substrates of Multi-layered Structural Acrylic Adhesive)

  • 김동복
    • 폴리머
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    • 제39권3호
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    • pp.514-521
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    • 2015
  • 본 연구는 자동차, 건축, 디스플레이 부품 접합 등에 사용되는 다층구조형 양면 점착테이프에 대한 것으로 UV 경화에 의해 제조된 아크릴폼 기재에 용제 건조형 점착제(AD)를 양면에 붙이고 피착제 종류에 따른 박리강도와 전단접착강도를 고찰하였다. AD 종류와 기재 조성에 따른 접착력 변화 및 피착재로 사용한 플라스틱에 대한 접착력을 고찰한 결과, AD의 분자량(MW)이 증가할수록 박리강도 및 전단접착강도가 증가하였으나 약 65만 이상의 MW를 가진 AD는 접착력이 감소하는 거동을 보였다. 양면 점착테이프에 사용된 AD층 두께가 얇을수록 온도감소와 함께 높은 물성 값을 보였다. 기재와 AD와의 계면접합 특성은 MW 615000(AD-4)을 사용한 것이 가장 우수하였으며, MW가 615000보다 낮으면 기재인 아크릴 폼과의 계면이 분리되는 결과를 보였다. 따라서 본 연구에서 검토한 다층구조형 양면 점착테이프는 표면에너지가 낮은 플라스틱 부품 및 곡면 부위에 적용가능한 산업분야에 유용하게 사용될 수 있을 것으로 판단된다.

단축이방성 배향막이 코팅되어 있는 다층박막시료의 타원식 (Ellipsometric Expressions of Multilayered Substrate Coated with a Uniaxially Anisotropic Alignment Layer)

  • 김상열
    • 한국광학회지
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    • 제24권5호
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    • pp.271-278
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    • 2013
  • 다층박막이 있는 기층에 단축이방성 배향막이 코팅되어 있을 때 비스듬히 입사한 빛의 유효반사계수 표현들을 유도하였다. 유효반사계수들과 타원상수들을 다층박막의 미지상수들은 물론 단축이방성 배향막의 광학이방성의 크기와 광축의 방향 그리고 배향막의 두께로 표현하였다. 이를 바탕으로 배향막의 정상굴절률과 이상굴절률, 배향된 두께 그리고 광축의 방위각과 기울임각을 다층박막의 두께나 조성비 등과 함께 타원법이 가지고 있는 높은 수준의 측정 정밀도를 유지하며 기존의 모델링 분석방법으로 결정할 수 있도록 하였다.

1300℃급 가스터빈 1단 블레이드의 코팅분석을 이용한 열화평가 (Evaluation of the Degradation of a 1300℃-class Gas Turbine Blade by a Coating Analysis)

  • 송태훈;장성용;김범수;장중철
    • 대한금속재료학회지
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    • 제48권10호
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    • pp.901-906
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    • 2010
  • The first stage blade of a gas turbine was operated under a severe environment which included both $1300^{\circ}C$ hot gas and thermal stress. To obtain high efficiency, a thermal barrier coating (TBC) and an internal cooling system were used to increase the firing temperature. The TBC consists of multi-layer coatings of a ceramic outer layer (top coating) and a metallic inner layer (bond coat) between the ceramic and the substrate. The top and bond coating layer respectively act as a thermal barrier against hot gas and a buffer against the thermal stress caused by the difference in the thermal expansion coefficient between the ceramic and the substrate. Particularly, the bondcoating layer improves the resistance against oxidation and corrosion. An inter-diffusion layer is generated between the bond coat and the substrate due to the exposure at a high temperature and the diffusion phenomenon. A thickness measurement result showed that the bond coat of the suction side was thicker than that of the pressure side. The thickest inter-diffusion zone was noted at SS1 (Suction Side point 1). A chemical composition analysis of the bond coat showed aluminum depletion around the inter-diffusion layer. In this study, we evaluated the properties of the bond coat and the degradation of the coating layer used on a $1300^{\circ}C$-class gas turbine blade. Moreover, the operation temperature of the blade was estimated using the Arrhenius equation and this was compared with the result of a thermal analysis.

$CeO_2$ 단일 완충층을 이용한 SmBCO 초전도테이프 제조 (Fabrication of SmBCO coated conductor using $CeO_2$ single buffer layer)

  • 김태형;김호섭;오상수;양주생;고락길;하동우;송규정;하홍수;정규동;박경채;조상흥
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2006년도 하계학술대회 논문집 Vol.7
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    • pp.261-262
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    • 2006
  • High temperature superconducting coated conductor has multi-layer structure of protecting layer/superconducting layer/buffer layer/metallic substrate. The buffer layer consists of multi layer, and the architecture most widely used in RABiTS approach is $CeO_2$(cap layer)/YSZ(diffusion barrier layer)/$CeO_2$(seed layer). Multi-buffer layer deposition required many times and process. Therefore single buffer layer deposition study reduce 2G HTS manufacture efforts. Evaporation technique for single buffer deposition method is used for the $CeO_2$ layer. $CeO_2$ single buffer film could be achieved in the chamber. Detailed deposition conditions (temperature and partial gas pressure of deposition) were investigated for the rapid growth of high quality $CeO_2$ single buffer film.

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