• Journal of Korea Foundry Society
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• v.11 no.3
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• pp.245-253
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• 1991

It is known that the analysis of thermal stresses is substantially important in optimal design of casting mould. In this paper unsteady state thermal stresses generated in ingot and mould during the solidification process are analyzed by the two dimensional thermal elasto-plastic analysis. Distribution of temperature and stress of the mould is calculated using the finite element method and compared with experimental result. The significant results obtained in this study are as follows. At the early stage of the casting process, abrupt temperature change was shown in the vicinity of the inner surface of the mould. The largest temperature gradient is occurred at the corner of the mould. In the thermal stress analysis, compressible stress occurred in the inside wall of the mould where as tensile stress on outside wall. Smaller thermal stress is observed at the rounded corner. It is also observed that the shown is influenced by the thickness of the wall. A fairly good coincidence is found between analytical and experimental results, showing that the proposed analytical methodology is reliable.

• Journal of Korea Foundry Society
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• v.10 no.1
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• pp.31-42
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• 1990

The full mould casting process in one of the newly developed techniques which has many advantages. Unbonded sand mould has been prepared for the major mould and $CO^2$ gas mould has been used occasionally for comparison. Patterns were built up with expanded polystyrene and coated with three different materials. Silica, graphite and zircon were used for the coating layer. The effects on fluidity and temperature loss of molten metals were investigated. The molten metals were Al-5% Si alloy, Cu-30% Zn alloy and gray iron of approximately 4.0% of carbon equivalent. Experimental variables were runner section area, superheat, sprue height, coating materials, coating thickness and apparent density of EPS pattern. The effects of coating materials on fluidity and temperature loss of the molten metals during transient pouring are summarized as follows : As runner section area, superheat and sprue height increased, fluidity increased. Temperature loss decreased as runner section area and sprue height increased. However, reversed effects were observed in the case of superheat increment. The coating materials decreased the fluidity of each alloy in the order of silica, graphite and zircon. Zircon brought to the highest temperature loss among the coating materials used. The fluidity increased in the order gray iron, Cu-30% Zn and Al-5% Si alloy while temperature loss in the reverse order. Especially in case of reduced pressure process, the fluidity was increased apparently. Al-5% Si alloy showed the lowest temperature loss among the alloys. The increment of the apparent density of EPS pattern resulted in the fluidity decrease and temperature loss increase. The relation between fluidity and temperature loss of each alloy can be expressed by the following equation within the coating thickness limit of 0.5-1.5㎜. F^*={\frac{a}{T^*-b}}-c$ where, $F^*$ : fluidity in the Full mould, $T^*$ : temperature loss in the mould. a : parameter for full mould. b, c : constants.

• Journal of Korea Foundry Society
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• v.11 no.1
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• pp.79-84
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• 1991

The process of solidification of metal is accompanied by liquid-solid change and known as Stefan's heat conduction problem on the moving boundary. In this study the temperature distribution in ingot and metallic mould during casting was analyzed by the two dimensional heat conduction theory. The transient temperature distribution was numerically calculated using a finite element method on the nodal point of mesh screen representing ingot and mould cross section. The theory was applied on the casting of aluminum(purity ; 99%) in flat ingot mould of GC25. The analysis will make it possible to calculate an optimum mould shape of which temperature gradient becomes minimum.

• Journal of Korea Foundry Society
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• v.13 no.1
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• pp.81-93
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• 1993

It is well-known that the analysis of elasto-plastic thermal stress and deformation are substantially important in optimal design of metal casting mould. The unsteady state thermal stress and deformation generated during the solidification process of ingot and mould have been analyzed by two dimensional thermal elasto-plastic theories. Distributions of temperature, stress and relative displacement of the mould are calculated by the finite element method and compared with experimental results. In the elasto-plastic thermal stress analysis, compressive stress occurred at the inside wall of the mould whereas tensile stress occurred at outside wall. A coincidence between the analytical and experimental results is found to be fairly good, showing that the proposed analytical method is reliable.

• Transactions of the Korean Society of Mechanical Engineers
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• v.15 no.2
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• pp.567-574
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• 1991

In this study thermal stress generated in three ingot moulds(GC25) during the solidification process of aluminum were analyzed by the two-dimensional thermo-elasto-plastic theory. In temperature analysis, all of the three models are shown steep temperature rising each case in initial stage of cooling. In thermal stress analysis, all of three models took compressible stress on inside wall of the mould, and tensible along with on out side. Model 2 take place less compressible, tensible stress then model 1. But model 3. have similar as thermal stress as model 2. The analysis will made one possible to calculate an optimum mould shape whose thermal stress gradient becomes minimum.

• Transactions of the Korean Society of Mechanical Engineers
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• v.16 no.3
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• pp.485-496
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• 1992

본 연구에서는 제철, 제강공정에서 많이 사용하고 있는 C22FR1.4형의 주형을 상사적으로 축소시킨 주철제(GC25) 주형에 순알루미늄(순도99%)의 주물을 용입하여 응고 및 냉각 과정의 주물 및 주철제 주형에 미치는 열의 영향에 관하여 2차원 비정상 열전도 문제를 경계요소법으로 해석하고 실험을 통하여 검증하였다.

• Journal of the Korean Society for Precision Engineering
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• v.29 no.8
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• pp.824-833
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• 2012

The shrinkage and the warpage of the moulded part are influenced by the design of the product and injection mould. In a flat part with a partly thick volume, the warpage of the flat part is created from the difference of the shrinkage between thin and thick regions. The warpage of the flat part with a partly thick volume can be reduced by a proper design of the cooling system in the injection mould. The goal of this paper is to design properly cooling channels of injection mould to manufacture a flat part with a partly thick volume. The conformal cooling channel is adopted to improve cooling characteristics of a region with the thick volume. The linear cooling channels are assigned to the other region. The proper design of the conformal cooling channels is obtained from three-dimensional injection molding analysis for various design alternatives. The moulding characteristics of the designed mould with both conformal and linear cooling channels are compared to those of the mould with linear cooling channels from viewpoints of temperature, shrinkage and warpage of the moulded part using numerical analysis. Injection mould with both conformal and linear cooling channels for the flat part with a partially thick volume is fabricated. In addition, injection moulding experiments are performed using the fabricated mould. From the results of the injection moulding experiments, it has been shown that the designed mould can successfully fabricate the flat part with a partially thick volume.

• The Journal of Advanced Prosthodontics
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• v.9 no.4
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• pp.294-301
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• 2017

PURPOSE. Temperature increase of $5.5^{\circ}C$ can cause damage or necrosis of the pulp. Increasing temperature can be caused not only by mechanical factors, e.g. grinding, but also by exothermic polymerization reactions of resin materials. The aim of this study was to evaluate influences of the form material on the intrapulpal temperature during the polymerization of different self-curing resin materials for temporary restorations. MATERIALS AND METHODS. 30 provisonal bridges were made of 5 resin materials: Prevision Temp (Pre), Protemp 4 (Pro), Luxatemp Star (Lux), Structure 3 (Str) and an experimental material (Exp). Moulds made of alginate (A) and of silicone (S) and vacuum formed moulds (V) were used to build 10 bridges each on a special experimental setup. The intrapulpal temperatures of three abutment teeth (a canine, a premolar, and a molar,) were measured during the polymerization every second under isothermal conditions. Comparisons of the maximum temperature ($T_{Max}$) and the time until the maximum temperature ($t_{TMax}$) were performed using ANOVA and Tukey Test. RESULTS. Using alginate as the mould material resulted in a cooling effect for every resin material. Using the vacuum formed mould, $T_{Max}$ increased significantly compared to alginate (P<.001) and silicone (P<.001). In groups Lux, Pro, and Pre, $t_{TMax}$ increased when the vacuum formed moulds were used. In groups Exp and Str, there was no influence of the mould material on $t_{TMax}$. CONCLUSION. All of the mould materials are suitable for clinical use if the intraoral application time does not exceed the manufacturer's instructions for the resin materials.

• Journal of Advanced Marine Engineering and Technology
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• v.13 no.3
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• pp.37-47
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• 1989

A calcuation method of the temperature distribution for various shape due to the constant heat input is studied in this paper. So far, the method of try and error is carring out on the mould design. The reason of adopting this method is due to hardly estimate the cooling system in the mould base. As above description, the most part of the mould is supposed as a rectangular, cylinderical and triangular shape and made a governing equation of heat transfer and solved it to numerical analysis by finite-difference method(central- difference). After that in order to confirm that the temperatures are measured on different shape specimens from the part of frequent usage of which are carbon, crome-molybden, tool and stainless steel those were compared with the results of calculations presented in this paper.

• Journal of the Korean Wood Science and Technology
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• v.44 no.2
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• pp.264-273
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• 2016

The insulation of a building envelope influences the hygrothermal performance as well as the thermal performance of the building. While most of Korean wood frame houses have an interior insulation system, the exterior insulation system with high thermal performance has recently been applied. While it can be effective in energy savings for better insulation performance, without consideration of the moisture, condensation and mould growth can occur. Therefore, in this study, hygrothermal behaviour, water content, and mould growth were analyzed using hygrothermal simulation of an exterior wall of a wood frame house with which the interior insulation and exterior insulation systems were applied. The wall layer included Wall A (Interior insulation) and Wall B (Exterior insulation). The U-values were identified as 0.173 and $0.157W/m^2K$, respectively. The total water content and OSB absolute water content of Wall A were confirmed to be higher than those of Wall B, but the absolute water content did not exceed the reference value of 20%. The moisture content of the two walls was determined to be stable in the selected areas. However, mould growth risk analysis confirmed that both Wall A and Wall B were at risk of mould growth. It was confirmed that as the indoor setting temperature decreased, the mould index and growth rate in the same area increased. Therefore, the mould growth risk was affected more by indoor and outdoor climate conditions than by the position of the insulation. Consequently, the thermal performance of Wall B was superior to that of Wall A but the hygrothermal performances were confirmed to be similar.