• Transactions of Materials Processing
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• v.16 no.7
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• pp.549-554
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• 2007

The objective of this paper is to investigate into the fabrication technology of cores for the injection mould with three-dimensional conformal cooling channels to reduce the cooling time. The location of the conformal cooling channels has been determined through the injection molding analysis. The mould has been manufactured from a hybrid rapid tooling technology, which is combined a direct metal rapid tooling with a machining process. Several injection molding experiments have been performed to examine the productivity and the validity of the designed mould. From the results of the experiments, it has been shown that the proposed mould can mold a final product within a cooling time of 3 seconds and a cycle time of 21 seconds, respectively.

• Transactions of Materials Processing
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• v.14 no.3 s.75
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• pp.239-244
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• 2005

The die & mould-design system fur the productivity increase is developed by our company. This system is made by UG API and constructs the standard through DB of parts of die & mould. Besides, the result of engineering analytic method is reflected in the design process in this system and the product precision is secured by On Machine Measurement method. Therefore, the ground of quality improvement and process innovation is solidified by the developed system and the competitiveness of die & mould manufacturing is intensified.

• Journal of Korea Foundry Society
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• v.13 no.1
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• pp.81-93
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• 1993

It is well-known that the analysis of elasto-plastic thermal stress and deformation are substantially important in optimal design of metal casting mould. The unsteady state thermal stress and deformation generated during the solidification process of ingot and mould have been analyzed by two dimensional thermal elasto-plastic theories. Distributions of temperature, stress and relative displacement of the mould are calculated by the finite element method and compared with experimental results. In the elasto-plastic thermal stress analysis, compressive stress occurred at the inside wall of the mould whereas tensile stress occurred at outside wall. A coincidence between the analytical and experimental results is found to be fairly good, showing that the proposed analytical method is reliable.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09a
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• pp.554-554
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• 2006

• Journal of Korea Foundry Society
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• v.11 no.1
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• pp.79-84
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• 1991

The process of solidification of metal is accompanied by liquid-solid change and known as Stefan's heat conduction problem on the moving boundary. In this study the temperature distribution in ingot and metallic mould during casting was analyzed by the two dimensional heat conduction theory. The transient temperature distribution was numerically calculated using a finite element method on the nodal point of mesh screen representing ingot and mould cross section. The theory was applied on the casting of aluminum(purity ; 99%) in flat ingot mould of GC25. The analysis will make it possible to calculate an optimum mould shape of which temperature gradient becomes minimum.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 1988.05a
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• pp.88-91
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• 1988

In this paper, PLZT Ceramics were fabricated by two stage sintering method whose first stage vacuum hot pressing and second stage PbO atmosphere sintering. Using Graphite Mould instead of Alumina Mould in first stage prevented the adhision between PLZT substrate and the mould. The grain sizes of PLZT Ceramics were controlled by varying the hot pressing time and second sintering time.

• Korean Journal of Human Ecology
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• v.16 no.6
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• pp.1211-1221
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• 2007

To provide the basic information of the brassiere development for women with poor breast, we performed the survey on their wearing habits for brassieres by comparing the poor breast type women and the normal breast type women. Also, to suggest the advanced design methods for the mould brassiere for the poor breast women, we conducted the subjective wear test of commercial mould brassieres and measured the local thickness for mould cup under various loads. As the results, the good fitness of cup and wire, the natural wear silhouette, and the adaptation of soft and stretchy material for mould cup were very important to design the comfortable brassiere for the poor breast type. The good-fitness of upper cup was the key factor for the satisfactory wear appearance of brassiere and the cup should be designed not too thick at the upper and the bust point regions.

• Journal of Korea Foundry Society
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• v.10 no.1
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• pp.31-42
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• 1990

The full mould casting process in one of the newly developed techniques which has many advantages. Unbonded sand mould has been prepared for the major mould and $CO^2$ gas mould has been used occasionally for comparison. Patterns were built up with expanded polystyrene and coated with three different materials. Silica, graphite and zircon were used for the coating layer. The effects on fluidity and temperature loss of molten metals were investigated. The molten metals were Al-5% Si alloy, Cu-30% Zn alloy and gray iron of approximately 4.0% of carbon equivalent. Experimental variables were runner section area, superheat, sprue height, coating materials, coating thickness and apparent density of EPS pattern. The effects of coating materials on fluidity and temperature loss of the molten metals during transient pouring are summarized as follows : As runner section area, superheat and sprue height increased, fluidity increased. Temperature loss decreased as runner section area and sprue height increased. However, reversed effects were observed in the case of superheat increment. The coating materials decreased the fluidity of each alloy in the order of silica, graphite and zircon. Zircon brought to the highest temperature loss among the coating materials used. The fluidity increased in the order gray iron, Cu-30% Zn and Al-5% Si alloy while temperature loss in the reverse order. Especially in case of reduced pressure process, the fluidity was increased apparently. Al-5% Si alloy showed the lowest temperature loss among the alloys. The increment of the apparent density of EPS pattern resulted in the fluidity decrease and temperature loss increase. The relation between fluidity and temperature loss of each alloy can be expressed by the following equation within the coating thickness limit of 0.5-1.5㎜. F^*={\frac{a}{T^*-b}}-c$ where, $F^*$ : fluidity in the Full mould, $T^*$ : temperature loss in the mould. a : parameter for full mould. b, c : constants.

• Proceedings of the Korean Vacuum Society Conference
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• 2011.02a
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• pp.72-72
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• 2011

Recently, Zinc oxide (ZnO) nano-structures have been received attractive attention because of their outstanding optical and electrical properties. It might be a promising material considered for applications to photonic and electronic devices such as ultraviolet light emitting diode, thin film transistor, and gas sensors. ZnO nano-structures can be typically synthesized by the VLS growth mode and self-assembly. In the VLS growth mode using various growth techniques, the noble metal catalysts such as Au and Sn were used. However, the growth of ZnO nano-structures on nano-crystalline Au seeds using radio frequency (RF) magnetron sputtering might be explained by the profile coating, i.e. the ZnO nano-structures were a morphological replica of Au seeds. Ga doped ZnO (ZnO:Ga) nano-structures using this concept were synthesized and characterized by XRD, AFM, SEM, and TEM. We found that surface morphology is drastically changed from initial islands to later sun-flower typed nano-structures. We will present the structural evolution of ZnO:Ga nano-structures with increasing the film thickness.

• Transactions of Materials Processing
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• v.18 no.2
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• pp.135-143
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• 2009

In the casting industry field, a lot of researches have been carried out to maximize soundness and productivity and improve quality of mass produced products. The researches on the optimum mould design by using computer simulation have achieved a lot of accomplishments in the die-casting process especially. Their results are utilized to mass-produce sound products in their field. But there are some difficulties to use the simulation in order to make the design of product and mould. In general, repetitive calculations of computer simulation require much analyzing time in order to make sound design of them. Another difficulty is that only expertise technicians can analyze results of the simulation. In order to solve such a problem, we are building mould design optimization system which consists of knowledge-based module, simulation, optimization module and interactive modeler(it is based on the commercial modeler). By using and interacting between these modules of that system, we can easily make an optimum design of mould and construct the database. This study introduce the general process of the system and connection method between the modules is mentioned above and some examples to apply it to real product.