• Title/Summary/Keyword: Motor core

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Development of High Thrust Linear Motor for Machine Tool (공작기계용 고추력 리니어모터 개발)

  • 정재한;박재한;정시욱
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.363-368
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    • 2004
  • Due to various advantages over the conventional linear motion device such as ball-screw, linear motors have been used in wide variety of industrial applications for years. Driven by increased demand for precision machine tools, the importance of high positioning accuracy, high stiffness and high thrust are greatly increasing. The merits of linear motor are high speed, high acceleration and good positioning accurcy. In addition, Linear motor for high quality machine tool call for high thrust, high stiffness. In this paper, thrust ripple, detent force and thermal behavior are considered for the development of high performance linear motor whose thrust is up to 10,000N. This paper presents a comprehensive study for an iron core type linear motor characteristics that include the influence of PM position on thrust, thrust ripple by detent force and motor dynamics as well.

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Development of High Thrust Linear Motor for Machine Tool (공작기계용 고추력 리니어모터 개발)

  • 정재한;박재완;박재한;정시욱
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.423-428
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    • 2002
  • Due to various advantages over the conventional linear motion device such as ball-screw, linear motors have been used in wide variety of industrial applications for years. Driven by increased demand for precision machine tools, the importance of high positioning accuracy, high stiffness and high thrust are greatly increasing. The merits of linear motor are high speed, high acceleration and good positioning accurcy. In addition, Linear motor for high quality machine tool call for high thrust, high stiffness. In this paper, thrust ripple, detent force and thermal behavior are considered for the development of high performance linear motor whose thrust is up to 4,000N. This paper presents a comprehensive study for an iron core type linear motor characteristics that include the influence of PM position on thrust, thrust ripple by detent force and motor dynamics as well.

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Sliding Mode Observer Driver IC Integrated Gate Driver for Sensorless Speed Control of Wide Power Range of PMSMs

  • Oh, Jimin;Kim, Minki;Heo, Sewan;Suk, Jung-Hee;Yang, Yil Suk;Park, Ki-Tae;Kim, Jinsung
    • ETRI Journal
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    • v.37 no.6
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    • pp.1176-1187
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    • 2015
  • This work proposes a highly efficient sensorless motor driver chip for various permanent-magnet synchronous motors (PMSMs) in a wide power range. The motor driver chip is composed of two important parts. The digital part is a sensorless controller consisting mainly of an angle estimation block and a speed control block. The analog part consists of a gate driver, which is able to sense the phase current of a motor. The sensorless algorithms adapted in this paper include a sliding mode observer (SMO) method that has high robust characteristics regarding parameter variations of PMSMs. Fabricated SMO chips detect back electromotive force signals. Furthermore, motor current-sensing blocks are included with a 10-bit successive approximation analog-to-digital converter and various gain current amplifiers for proper sensorless operations. Through a fabricated SMO chip, we were able to demonstrate rated powers of 32 W, 200 W, and 1,500 W.

Integrated Sliding-Mode Sensorless Driver with Pre-driver and Current Sensing Circuit for Accurate Speed Control of PMSM

  • Heo, Sewan;Oh, Jimin;Kim, Minki;Suk, Jung-Hee;Yang, Yil Suk;Park, Ki-Tae;Kim, Jinsung
    • ETRI Journal
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    • v.37 no.6
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    • pp.1154-1164
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    • 2015
  • This paper proposes a fully sensorless driver for a permanent magnet synchronous motor (PMSM) integrated with a digital motor controller and an analog pre-driver, including sensing circuits and estimators. In the motor controller, a position estimator estimates the back electromotive force and rotor position using a sliding-mode observer. In the pre-driver, drivers for the power devices are designed with a level shifter and isolation technique. In addition, a current sensing circuit measures a three-phase current. All of these circuits are integrated in a single chip such that the driver achieves control of the speed with high accuracy. Using an IC fabricated using a $0.18{\mu}m$ BCDMOS process, the performance was verified experimentally. The driver showed stable operation in spite of the variation in speed and load, a similar efficiency near 1% compared to a commercial driver, a low speed error of about 0.1%, and therefore good performance for the PMSM drive.

Design of slotless BLDC motor using film coil (필름코일을 이용한 슬롯리스형 BLDC 모터의 설계)

  • Kim, Mhan-Joong;Jae, Hwan-Young;Kim, Hak-Won;Sung, Byung-Ho
    • Proceedings of the KIEE Conference
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    • 2001.10a
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    • pp.104-106
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    • 2001
  • In this paper, it is object of design of high efficiency slotless BLDC motor using film coil. Slotless BLDC motor is able to have high efficiency property and low cogging torque, due to magnetization of stator core have constant contribution by slotless core. But it is difficult to make coil winding of slotless BLDC motor. So we make amateur of slotless BLDC motor using film coil. Film coil is fabricated by drilling, electro-plating and etching of copper/insulator/copper plate. In this paper, after design of slotless BLDC motor for moving axial blower, it is fabricated by NdFeB permanent magnet type rotor and film coil.

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Single Phase Switched Reluctance Motor for Vacuum Cleaner (진공청소기용 단상 스위치드 리럭턴스 모터)

  • Lim, Jun-Young;Jung, Yun-Chul;Kim, Sang-Young;Choi, Yong-Won;Kim, Jungn-Chul
    • Proceedings of the KIPE Conference
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    • 2001.07a
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    • pp.247-251
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    • 2001
  • Universal motors are mainly used for vacuum cleaner application. There are a lot of researches on SRM that applys home appliance throughout the world. The manufacturing cost of SRM drive makes it hard to expand its application to home appliance. This paper presents Single Phase SRM for the vacuum cleaner that has advantge in cost and performance over conventional universal motor. This paper proposes new power device driving scheme by using SRM switching characteristic. The driving scheme is very simple and inexpensive. Dwell Time Control method is used for the minimum switching loss of power device. The switching frequency of power device is less than 4.5kHz at 45,000rpm. By use of this scheme, power device based on very small switching losses can be used on SRM drive. Also, the biggest problem in single phase SRM is starting, this paper shows a new starting algorithm with two hall sensors, accelerating and running sensors, respectively. Finally, the proposed Single Phase SRM achieves higher efficiency and long life time compared to universal motor. Its life time is more than 1500 hours. Its life time is extended 4 times than that of conventional motor and its suction power is increased $20\%$ at the same volume of conventional universal motor.

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Characteristic Analysis of A Novel Two-Phase Permanent Magnet Synchronous Motor with Asymmetric U-core Stator Structure (비대칭 U - 코어 고정자 구조를 가진 새로운 2상 영구자석 동기전동기의 특성해석)

  • Zhao, Fei;Lipo, Thomas Anthony;Kwon, Byung-Il
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1089-1090
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    • 2011
  • This paper presents a novel two-phase two-pole permanent magnet synchronous motor (PMSM) with asymmetric U-core stator structure. The construction and parameters of the novel two-phase U-core PMSM are compared with a conventional U-core single-phase PMSM (SPMSM). Then transient characteristics such as torque, back-emf, and power loss of the both PMSMs are analyzed by using 3-D Finite Element Method (FEM). Under the same condition of rated input current, synchronous speed, similar dimensions and volume, FE results show that the two-phase PMSM with U-core stator has significantly less torque ripple than single-phase U-core PMSM, with similar power loss and efficiency.

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Reduction Design of Core Loss in Interior Permanent Magnet Synchronous Motor (매입형 영구자석 동기 전동기의 철손 저감 설계)

  • Lee, Su-Jin;Kim, Sung-Il;Kwon, Soon-O;Jung, Jae-Woo;Hong, Jung-Pyo
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.760-761
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    • 2008
  • This paper deals with the core loss as well as torque characteristics according to the change of stator shape in an interior permanent magnet synchronous motor (IPMSM). The finite element method and functional core loss data obtained by the steinmetz equation are used in order to estimate the core loss. To minimize the core loss caused by the shape of tooth tip, slot-area and volume of permanent magnet, those are all the same in each model. In the end, the ratio between tooth width and yoke thickness to minimize the core loss in the IPMSM is presented in this paper.

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Dynamic Characteristics of Laminated Rotor Core of Electric Motor Products (생산 전동기 로터 적층 코어의 동특성 조사)

  • Kim, Kwan-Young;Moon, Byung-Yun;Lee, Soo-Mok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.275-278
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    • 2005
  • The dynamic characteristics of rotor shafts for electric motors were investigated through the modal tests. The natural frequencies and modal dampings in each manufacturing stage of rotor core assembly were analyzed from the frequency response functions fer all 6 motors of a product model. The deviation of the each individual modal feature was found dependent on the mode shapes as well as the rotor assembly stage. The core stacking itself is known to widen the deviation of modal properties but fellowing processes of rotor bar insertion and swaging are confirmed to reduce the deviation. Finally the equivalent diameter of core part was estimated from the comparison of measured and calculated results to include the stiffness of core part.

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