• Title/Summary/Keyword: Monitoring algorithm

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The estimation of tool wear and fracture mechanism using sensor fusion in micro-machining (미세형상가공시 센서융합을 이용한 공구 마멸 및 파손 메커니즘 검출)

  • 임정숙;왕덕현;김원일;이윤경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.245-250
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    • 2002
  • A successful on-line monitoring system for conventional machining operations has the potential to reduce cost, guarantee consistency of product quality, improve productivity and provide a safer environment for the operator. In fee-shape machining, typical signs of tool problems such as vibration, noise, chip flow characteristics and visual signs are almost unnoticeable without the use of special equipment. These characteristics increase the importance of automatic monitoring in fine-shape machining; however, sensing and interpretation of signals are more complex. In addition, the shafts of the micro-tools break before the typical extensive cutting edge of the tool gets damaged. In this study, the existence of a relationship between the characteristics of the cutting force and tool usage was investigated, and tool breakage detection algorithm was developed and the fellowing results are obtained. In data analysis, didn't use a relative error compare which mainly used in established experiment and investigated tool breakage detection algorithm in time domain which can detect AE and cutting force signals more effective and accurate.

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A Study on Welding Process Algorithm through Real-time Current Waveform Analysis (실시간 공정신호를 통한 용접공정 알고리즘에 관한 연구)

  • Yoon, Jin Young;Lee, Young Min;Shin, Soon Cheol;Choi, Hae Woon
    • Journal of Welding and Joining
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    • v.33 no.4
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    • pp.24-29
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    • 2015
  • The current waveform was analysed to monitor the weld quality in real time process. The acquired current waveform was discretely analysed for the top and bottom limits of peaks as well as the pulse frequency measurement. Fast Fourier Transform was implemented in the program to monitor the pulse frequency in real time. The developed algorithm or program was tested for the validation purpose. The cross-section of weld profile was compared to the current waveform profile to correlate the monitored signal and the actual parts. Pulse frequency was also used as auxiliary tool for the quality monitoring. Based on the results, it was possible to evaluate the quality of welding by measure the current waveform profile and frequency measurement.

A Case Study on Assembly Block Operations Management at Shipyard (조선 조립블록 운영관리에 관한 사례연구)

  • Park, Chang-Kyu;Seo, Jun-Yong
    • Korean Management Science Review
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    • v.23 no.2
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    • pp.175-185
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    • 2006
  • How to efficiently manage assembly blocks at shipyard has been a hot management issue in the shipbuilding Industry, because it has significantly influenced on the productivity of shipbuilding process. This paper introduces the real practice of assembly block operations management in Hyundai Heavy Industries (HHI) and the Ship Assembly Block Operations Optimization (SABOO) project that h3s been launched in HHI as an academy-and-industry collaborative project, aimed to diagnose problems, propose possible solutions, and develop a prototype system in order to search ways of improving the assembly block operations management. Through the field interviews, observations, and benchmarking studies, the SABOO project diagnosed the most rudimental and urgent problem and proposed possible solutions. In addition, the SABOO project developed the prototype system that embodied the visual function of monitoring the shipyard on a real-time and the Interactive block assignment function that utilized the assembly block assignment algorithm developed by the project. As a whole, the SABOO project tested the possibility and gained an insight in extending the functions of block transportation/stockyard management system.

Vision-based technique for bolt-loosening detection in wind turbine tower

  • Park, Jae-Hyung;Huynh, Thanh-Canh;Choi, Sang-Hoon;Kim, Jeong-Tae
    • Wind and Structures
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    • v.21 no.6
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    • pp.709-726
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    • 2015
  • In this study, a novel vision-based bolt-loosening monitoring technique is proposed for bolted joints connecting tubular steel segments of the wind turbine tower (WTT) structure. Firstly, a bolt-loosening detection algorithm based on image processing techniques is developed. The algorithm consists of five steps: image acquisition, segmentation of each nut, line detection of each nut, nut angle estimation, and bolt-loosening detection. Secondly, experimental tests are conducted on a lab-scale bolted joint model under various bolt-loosening scenarios. The bolted joint model, which is consisted of a ring flange and 32 sets of bolt and nut, is used for simulating the real bolted joint connecting steel tower segments in the WTT. Finally, the feasibility of the proposed vision-based technique is evaluated by bolt-loosening monitoring in the lab-scale bolted joint model.

Condition Monitoring of Check Valve Using Neural Network

  • Lee, Seung-Youn;Jeon, Jeong-Seob;Lyou, Joon
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.2198-2202
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    • 2005
  • In this paper we have presented a condition monitoring method of check valve using neural network. The acoustic emission sensor was used to acquire the condition signals of check valve in direct vessel injection (DVI) test loop. The acquired sensor signal pass through a signal conditioning which are consisted of steps; rejection of background noise, amplification, analogue to digital conversion, extract of feature points. The extracted feature points which represent the condition of check valve was utilized input values of fault diagnosis algorithms using pre-learned neural network. The fault diagnosis algorithm proceeds fault detection, fault isolation and fault identification within limited ranges. The developed algorithm enables timely diagnosis of failure of check valve’s degradation and service aging so that maintenance and replacement could be preformed prior to loss of the safety function. The overall process has been experimented and the results are given to show its effectiveness.

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Development of Real Time Monitoring and Forecasting/Emergency System for Land Slide of Road

  • Kim, Choon-Sik;Yoon, Soo-Ho;Shin, Seung-Mok;Hur Chul;Kim, Sang-Bong
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.150.1-150
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    • 2001
  • This paper introduces a real time inspecting and monitoring system by using wireless communication and image processing technique. The communication system is developed by using 80c196kc microprocessor and it has data acquisition function for several kinds of sensors such as pluviometer, temperature, tension meter, elinometer and so on. The image processing method adopts Lalacian of Gaussian operator and least square method to extract line features for the captured images and uses a relaxation matching algorithm based in global structure constraint satisfaction to distinguish the matching error for those features. When the algorithm is processed, motion parameters of displacement area and its direction are computed. Once movement is recognized ...

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Ambient vibration tests of XV century Renaissance Palace after 2012 Emilia earthquake in Northern Italy

  • Cimellaro, Gian Paolo;De Stefano, Alessandro
    • Structural Monitoring and Maintenance
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    • v.1 no.2
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    • pp.231-247
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    • 2014
  • This paper focuses on the dynamic behaviour of Mirandola City Hall (a XV century Renaissance Palace) that was severely damaged during May 2012 Emilia earthquake in Northern Italy. Experimental investigations have been carried out on this monumental building. Firstly, detailed investigations have been carried out to identify the identification of the geometry of the main constructional parts as well as the mechanical features of the constituting materials of the palace. Then, Ambient Vibration Tests (AVT) have been applied, for the detection of the main dynamic features. Three output-only identification methods have been compared: (i) the Frequency Domain Decomposition, (ii) the Random Decrement (RD) and the (iii) Eigensystem Realization Algorithm (ERA). The modal parameters of the Palace were difficult to be identified due to the severe structural damage; however the two bending modes in the perpendicular directions were identified. The comparison of the three experimental techniques showed a good agreement confirming the reliability of the three identification methods.

Speed Sensorless Torque Monitoring of Induction Spindle Motor using Graphical Programming (그래픽 프로그래밍 기법을 이용한 주축용 유도전동기의 속도 센서리스 토크감시)

  • Park, Jin-U;Gwon, Won-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.107-113
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    • 2002
  • To monitor the torque of an induction motor using current, rotating speed has been measured and used to calculate the slip angular velocity. Additional sensor, however, can cause extra expense and trouble. In this paper, a new algorithm is proposed to monitor the torque of vector controlled induction motor without any speed measuring sensor. Only stator current is measured to estimate the magnetizing current which is used to calculate flux linkage, rotor velocity and motor torque. Graphical programming is used to implement the suggested algorithm and to monitor the torque of an induction motor in real time. To solve the fluctuation problem of estimated torque caused from instantly varying rotating speed of an induction motor, the rotating speed is reconstructed based on the measured current signals. From several experiments, the proposed method shows a good estimation of the motor torque under the normal rotational speed.

Power Tunnel Monitoring and Diagnosis Based On Multiple Attribute Making Decision with Uncertainty (불확실성을 고려한 다중요소 의사 결정기반의 지중전력구 감시 및 진단)

  • Lee, Gi-Hea;Kim, Sang-Tae;Lee, Ji-Hoon;Kim, Jong-Hwa
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.349-350
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    • 2015
  • Traditional power tunnel monitoring and diagnosis system provides simple alert in accordance with limits which set by operator using various field installed various sensor measurements. System's algorithm is too simple and it has uncertainty of sensor with error. In this paper, proposed algorithm give operator verification using installed sensor measurements such as environmental sensors for fire prevention because of cable overheat in the power tunnel.

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Development of Real-time Landslide Inspecting and Monitoring System

  • Hur Chul;Jeon, Yang-Bae;Kim, Choon-Sik;Kim, Sang-Bong
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.243-243
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    • 2000
  • This paper introduces a visual inspecting and monitoring system based on an image processing technique. We propose an image processing method for analyzing landslide movement in real time. The method adopts Laplacian of Gaussian operator to extract linear features for the captured images and uses a linear matching algorithm to distinguish the matching error for those features. When the algorithm is processed, motion parameters such as displacement area and its direction are computed. Once movement is recognized, displacements are estimated graphically with statistical amount in the image plane. The simulation results are shown us to verify the effectiveness of the developed method.

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