• Title/Summary/Keyword: Monitoring algorithm

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Study on Prediction of Drill Breakage using Spindle and Z-axis Motor Currents (주축 및 Z축 모터전류를 이용한 드릴파손 예측에 관한 연구)

  • Kim, Hwa-Young;Ahn, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.7
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    • pp.101-108
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    • 1999
  • A reliable and practical monitoring of drill breakage is a crucial technique in automatic machining system. In this study, a real-time monitoring system was developed to predict drill breakage using both spindle and z-axis motor current. Drill breakage is monitored by detecting the level of residual motor current which is obtained through the moving average filter algorithm. The residual exhibits a feature of sharp decrease just before drill breakage. Therefore, drill breakage can be predicted by detecting this characteristic of residual component. Z-axis motor current is better to predict the drill breakage than spindle motor current, because the former is faster in response than the latter when drill breakage is occurred. The evaluation experiments have shown that the developed monitoring system works very well.

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Design and Analysis of a Power Control and Monitoring System for Buoy

  • Oh, Jin-Seok;Jo, Kwan-Jun
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.7
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    • pp.1068-1074
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    • 2009
  • This paper describes a study for the buoy which should be operated by a stand-alone power system. The field of this study is related to a power system operated by two batteries which depends on the load power. The fluctuation of the voltages makes the life cycle of the battery shorten. The control algorithm has been proposed for reducing the voltage pulsation of the battery by operation strategy according to using purpose such as main or sub power supply system. The power system with battery is separated two parts and this has been proved through a simulation and a sea experiment. In order for the experiment to use a wireless monitoring system has been installed in buoy. This paper shows an excellent test result of wireless monitoring system for buoy.

Monitoring of Laser Material Processing and Developments of Tensile Strength Estimation Model Using photodiodes (광센서를 이용한 레이저 가공공정의 모니터링과 인장강도 예측모델 개발)

  • Park, Young-Whan;Rhee, Se-Hun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.98-105
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    • 2008
  • In this paper, the system for monitoring process of aluminum laser welding was developed using the light signal emitted from the plasma which comes from interaction between material and laser. Photodiode for monitoring system was selected based on the spectrum analysis of light from plasma and keyhole. Behavior of plasma and keyhole was analyzed through the sensor signals. Value of sensor signal represented the light intensity and fluctuation of signal indicated the stability of plasma and keyhole. For the relation between welding condition and sensor signals, the input power and weld geometry greatly effected on the average of each sensor signals. Using the feature values of signals, estimation model for tensile strength of weld was formulated with neural network algorithm. Performance of this model was verified through coefficient of determination and average error rate.

A near and far-field monitoring technique for damage detection in concrete structures

  • Providakis, Costas;Stefanaki, K.;Voutetaki, M.;Tsompanakis, J.;Stavroulaki, M.
    • Structural Monitoring and Maintenance
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    • v.1 no.2
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    • pp.159-171
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    • 2014
  • Real-time near and far-field monitoring of concrete structural components gives enough information on the time and condition at which damage occurs, thereby facilitating damage detection while in the same time evaluate the cause of the damage. This paper experimentally investigates an integrated monitoring technique for near and far-field damage detection in concrete structures based on simultaneous use of electromechanical admittance technique in combination with guided wave propagation. The proposed sensing system does not measure the electromechanical admittance itself but detect time variations in output voltages of the response signal obtained across the electrodes of piezoelectric transducers bonded on surfaces of concrete structures. The damage identification is based on the spectral estimation MUSIC algorithm. Experimental results show the efficiency and performance of the proposed measuring technique.

Piezo-driven inkjet printhead monitoring system (압전 잉크젯 헤드 모니터링 시스템)

  • Lee, Byeung-Leul;Kim, Sang-Il
    • Journal of Sensor Science and Technology
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    • v.19 no.2
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    • pp.124-129
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    • 2010
  • For the industrial printing applications, the stability of the piezo-driven inkjet printhead is a major requirement. In this paper, we focused on the failure modes of the inkjet printhead and realized a method to detect and repair them at high speed. The printhead monitoring is performed by detecting the residual vibration of the actuating plate using the self- sensing capability of the piezoelectric material. To measure the channel acoustics and to identify the malfunctioning nozzle, we devised the bridge sensing circuitry and failure detection algorithm. The residual vibration signals can be affected by the boundary conditions of the channel acoustics, so it is possible to identify the failure causes by analyzing the monitoring signals. Therefore it is also possible to apply a proper restoring process to the defective printhead. The experimental results show that this method is effective in improving the reliability of the industrial printing.

Chip Disposal State Monitoring in Drilling Using Neural Network (신경회로망을 이용한 드릴공정에서의 칩 배출 상태 감시)

  • , Hwa-Young;Ahn, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.133-140
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    • 1999
  • In this study, a monitoring method to detect chip disposal state in drilling system based on neural network was proposed and its performance was evaluated. If chip flow is bad during drilling, not only the static component but also the fluctuation of dynamic component of drilling. Drilling torque is indirectly measured by sensing spindle motor power through a AC spindle motor drive system. Spindle motor power being measured drilling, four quantities such as variance/mean, mean absolute deviation, gradient, event count were calculated as feature vectors and then presented to the neural network to make a decision on chip disposal state. The selected features are sensitive to the change of chip disposal state but comparatively insensitive to the change of drilling condition. The 3 layerd neural network with error back propagation algorithm has been used. Experimental results show that the proposed monitoring system can successfully recognize the chip disposal state over a wide range of drilling condition even though it is trained under a certain drilling condition.

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Condition Monitoring in Multilayer Stacking Processes (적층 공정에서의 상태 기반 모니터링)

  • Min, Hyungcheol;Lee, Younggon;Jeong, Haedong;Park, Seungtae;Lee, Seungchul
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.739-742
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    • 2014
  • In the process of MLCC manufacturing, MLCC stacking process is the key process of making high quality MLCC. Since MLCC is small components, the entire process of MLCC stacking process is minute and sensitive to micro errors. To prevent micro error, we suggest condition-based monitoring which quantifies error based on feature extraction and quantifying error method. As results, it has been shown that the suggested algorithm has effectiveness of condition based monitoring of MLCC stacker.

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Development of Intelligent Monitoring System for Welding Process Faults Detection in Auto Body Assembly (자동차 차체 제조 공정에서 용접 공정 오류 검출을 위한 지능형 모니터링 시스템 개발)

  • Kim, Tae-Hyung;Yu, Ji-Young;Rhee, Se-Hun;Park, Young-Whan
    • Journal of Welding and Joining
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    • v.28 no.4
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    • pp.81-86
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    • 2010
  • In resistance spot welding, regardless of the optimal condition, bad weld quality was still produced due to complicated manufacturing processes such as electrode wear, misalignment between the electrode and workpiece, poor part fit-up, and etc.. Therefore, the goal of this study was to measure the process signal which contains weld quality information, and to develop the process fault monitoring system. Welding force signal obtained through variety experimental conditions was analyzed and divided into three categories: good, shunt, and poor fit-up group. And then a monitoring algorithm made up of an artificial neural network that could estimate the process fault of each different category based on pattern was developed.

Implementation of Wireless Realtime Monitoring System for Medical Information(ECG data) (의료 정보(심전도 데이터)를 위한 Wireless Realtime Monitoring System 구현)

  • 한민수;고성일;김양호;이강민;김영길
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.3 no.1
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    • pp.75-82
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    • 1999
  • This paper describes the implementation of wireless realtime monitoring system using modified CSMA/CA protocol. This system consists of wireless modem, central monitor, mobile station, DB server, and offer advantage of mobility, reduced installation time, long-term cost savings, and so on. And this system offers patient position pursuit service. Patient position pursuit service must be offered to deal with emergency which can be occured during patient movement. This paper proposes modified CSMA/CA protocol and patient position pursuit algorithm, implements wireless realtime monitoring system using it.

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A Study on the Development of Color Graphic Editor for Process Monitoring Using Object Oriented Programming (객체지향 프로그래밍기법을 이용한 공정 감시용 칼라 그래픽 편집기 개발에 관한 연구)

  • Park, Se-Hwa
    • Proceedings of the KIEE Conference
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    • 1996.07b
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    • pp.1125-1127
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    • 1996
  • Monitoring system is essential part in control system to monitor the circumstances of the industrial equipments. Color graphics is generally introduced in the monitoring system for the purpose of effective human interfaces. Hence, color graphic editor is under the implementation to draw graphic elements easily which are utilized in the monitoring situation. In this study, OOP(object oriented programming) is applied in the programming of the software. OOP enables systematic design of algorithm, easy management of the software and easy extension of additional functions. It is reported that the software is under the implementation. Therefore, preliminary structure of the software is briefly discussed in this paper.

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