• Journal of Welding and Joining
• /
• v.29 no.3
• /
• pp.58-63
• /
• 2011

Bead shape control with gas force process has been developed to overcome the concave back bead in pipe orbital welding. However, It is impossible to make a convex back bead using the existing gas nozzle, because it has high gas-consuming and low gas force. The purpose of this paper, to develop optimum shape of nozzle which to reduce the consumption of gas, maximizing the shield gas force with low cost and high productivity coincide the Green welding. In this paper venturi-type nozzle was compared with existing CP-type nozzle by TIG pulse welding in overhead position. As a result, CP-type occurs the wormholes in the overhead position, but the Venturi-type without the pore and formed a good bead appearance.

• Proceedings of the KWS Conference
• /
• 2010.05a
• /
• pp.22-22
• /
• 2010

Eutectic composition phase with low melting point which solidifies at the final stage affects the solidification cracking at the intercellular or interdendritic area of welds and castings. If sufficient amount of eutectic composition liquid does not exist between the solidifying phases, the discontinuities remain as cracks. However, abundant amount of liquid eutectic composition existing in the final stage can flow into the discontinuities easily and heal the cracks. By flowing of liquid eutectic and healing of discontinuities, the possibility of cracking can be reduced when the amount of eutectic liquid is sufficient. For the solidification of pure metals, liquid eutectic does not exist and the interlocking of growing solid phases can be realized without interruption of liquid film. Therefore there is little possibility of solidification cracking in the case of welds and castings of pure metal. In a practical sense, the effective way to reduce or prevent the solidification cracking is making the composition of molten pool or melts near to the eutectic composition.

• Proceedings of the Korean Institute of Information and Commucation Sciences Conference
• /
• 2003.10a
• /
• pp.986-989
• /
• 2003

In the steel production line, the molten metal of a furnace is transformed into slab material and then move to the hot strip line, This paper describe about the real time recognition system of material management number, which is marked at the surface of a slab in the steel production line. This recognition processing should be performed before the slab is moved to the hot strip line. This system include following recognition steps. First, we remove noise from the captured slab image by use pre-filter. Second, we extract rough area, which is include slab number and then, we extract individual number area. Finally, we recognize material management number by use KLT(Karhunen-Loeve transform) algorithm. We applied our system to the real slave image, which was captured in the process line. In the results, we recognized slave number to the 94% accuracy.

• Journal of the Korean Society of Food Science and Nutrition
• /
• v.41 no.3
• /
• pp.310-319
• /
• 2012

In order to investigate the biological effects of conformational changes in the folding state of bovine ${\alpha}$-lactalbumin (${\alpha}$-La), the protein was prepared and classified as apo form, microbial transglutaminase (MTGase) added form, or bovine ${\alpha}$-La made lethal to tumor cell (BAMLET) form. Apo ${\alpha}$-La form showed weaker cancer cell inhibitory activity (apoptosis) than native ${\alpha}$-La, which suggests that the metal ion-like $Ca^{2+}$ had a positive effect, whereas BAMLET form showed strong cancer cell apoptotic activity. The BAMLET form seemed to be a molten globule structure that increased hydrophobicity. MTGase added to apo ${\alpha}$-La polymer showed similar anti-cancer activity as native ${\alpha}$-La, and it was well hydrolyzed by digestive enzymes. NMR results showed that BAMLET interacted with oleic acid and produced a complex.

• Journal of Korea Foundry Society
• /
• v.25 no.5
• /
• pp.195-202
• /
• 2005

In this study, we investigated the effect of Sb/RE on the microstructure and mechanical properties of as-cast heavy sectioned, over 250mm thickness, ferritic ductile cast iron. Exothermic and thermal insulation material were equipped on the wall of sand cast mold having the dimensions of $250{\times}250{\times}250$ mm. The nominal composition of the molten metal was controlled to be on the eutectic composition and Sb was added about 0, 0.005 and 0.02% respectively. In the center of as-cast ingot without Sb addition, the solidification of chunky graphite was induced by the eutectic reaction that took long time, which caused the decrease of elongation and impact energy. In case that the value of Sb/RE is 0.8, the solidification of chunky graphite could be suppressed and the improvement of nodularity was observed. On the other hand, the excessive addition of Sb suppressed the solidification of chunky graphite but gave rise to the solidification of flake graphite and the increase of pearlite contents. This results in poor elongation and impact energy which is lower than those in the case of no Sb addition.

• Korean Journal of Materials Research
• /
• v.9 no.9
• /
• pp.883-889
• /
• 1999

The pure Al or-(1,2,3wt%)Cu alloy internal chill with 4,6,8,12 and 15mm ø, respectively, was inserted at the center of a graphite mold with the size of 95mm ø$\times$200mm H. The molten metal with the same composition as the internal chill was poured into the mold at the pouring temperature of $750^{\circ}C$ and the cooling rates, solidified structures and chemical segregation were analyzed. The results represented that there was remarkable increased in cooling rate as well as decrease in grain size, secondary dendrite arm spacing and chemical segregation as the ratio of ingot to internal chill diameter was increased to 8. However there was a considerable drop of the internal chill effect when this ratio exceeded 8, resulting from incomplete melting of internal chills. The optimum ratio for the maximum internal chill effect of pure Al and-(1,2,3wt%)Cu allolys was 8 at the given pouring temperature.

• Korean Journal of Materials Research
• /
• v.16 no.8
• /
• pp.516-523
• /
• 2006

In recent years, Magnesium (Mg) and its alloys have become a center of special interest in the automobile industry. Due to their high specific mechanical properties, they offer a significant weight saving potential in modern vehicle constructions. Most Mg alloys show very good machinability and processability, and even the most complicated die-casting parts can be easily produced. The die casting process is a fast production method capable of a high degree of automation for which certain Mg alloys are ideally suited. In this study, step-dies and flowability tests for AM50 were performed by die-casting process according to various combination of casting pressure and plunger velocity. We were discussed to velocity effect of forming conditions followed by results of microstructure, FESEM-EDX, hardness and tensile strength. Experimental results represented that the conditions of complete filling measured die-casting pressure 400 bar, 1st plunger velocity 1.0 m/s and 2nd plunger velocity 6.0 m/s. The increasing of 2nd plunger velocity 4.0 to 7.0 m/s decreased average grain size of $\alpha$ phase and pore. It was due to rapid filling of molten metal, increasing of cooling rate and pressure followed by increased 2nd plunger velocity. The pressure should maintain until complete solidification to make castings of good quality, however, the cracks were appeared at pressure 800bar over.

• Journal of Korea Foundry Society
• /
• v.31 no.5
• /
• pp.274-283
• /
• 2011

The vacuum die casting is a promising candidate of the stamping process for fabrication of fuel cell bipolar plate due to its advantages, such as precision casting, mass production and short production time. This study proposes vacuum die casting process to fabricate bipolar plates in fuel cell. Bipolar plates were fabricated under various injection conditions such as molten metal temperature and injection velocity. Also, according to injection velocity conditions, simulation results of MAGMA soft were compared to the experimental results. In case of melt temperature $650^{\circ}C$, misrun occurred. When the melt temperature was $730^{\circ}C$, mechanical properties were low due to dendrite microstructure. Injection velocity has to set at more than 2.0 m/s to fabricate the sound sample. When melt temperature, injection velocity (Fast shot), and vacuum pressure are $700^{\circ}C$, 2.5 m/s and 30 kPa respectively, sample had good formability and few casting defects. Simulation results are mostly in agreement with experimental results.

• The Journal of Korean Institute of Electromagnetic Engineering and Science
• /
• v.11 no.1
• /
• pp.18-25
• /
• 2000

In this paper, we have designed a microwave level meter based on the FM-CW radar theory using a YIG-tuned oscillator (YTO). YTO has an excellent frequency linearity, so a linearizer circuit is not necessary for the level meter. It is shown that interference signals reflected from nearby obstacles can be removed by using a digital band-pass filter. An FIR band-pass filter is designed using the Kaiser window. The distance measurement has been performed in the outdoor test field. The measurement data have been obtained for the range of 1~40m with 1m step, and the results show that the standard deviation of the measured data is 2.33 cm. The level meter manufactured in this study can be applied usefully in the industrial facilities which are not accessible easily, for example, to measure the level of molten metal in the iron and steel company.

• Journal of the Korean Magnetics Society
• /
• v.8 no.5
• /
• pp.255-260
• /
• 1998

Fabrication condition and magnetic properties of ultrathin Co-based amorphous alloy have been investigated. When the ejection gas pressure was lower than 0.05 kgf/$\textrm{cm}^2$ at the roll speed of 55 m/s, ultrathin ribbons with the thickness less than 10 ${\mu}{\textrm}{m}$ were successfully obtained. The ribbon thickness decreased linearly with the decrease in ejection pressure. Moreover the significant decrease in ribbon width was accompanied with the decrease of thickness in the range of ejection pressure to form an ultrathin ribbon. This behavior was attributed to the decrease of effective ejection pressure in the both end-sides of rectangular nozzle due to the larger friction between molten metal and nozzle wall. The effective permeability at low frequency (1 kHz) decreased largely with the decrease in ribbon thickness, while the coercive force increased with the thickness decrease. It was considered that these behaviors were due to the enhancement of surface effect leading to the suppression of wall motion. However effective permeability at high frequency (1 MHz) increased with the decrease in ribbon thickness, and this was ascribed to the easier magnetization rotation owing to the reduction of eddy current.