• Title/Summary/Keyword: Molds

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Thermal stress analysis for an aspheric glass lens mold (비구면 유리 렌즈 금형의 열응력 해석)

  • Lee, Young-Min;Chang, Sung-Ho;Heo, Young-Moo;Shin, Kwang-Ho;Yoon, Gil-Sang;Jung, Tea-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.12
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    • pp.125-131
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    • 2008
  • In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric lenses requiring high accuracy and having complex profile was rather difficult. In such a background, the high-precision optical GMP processes were developed with an eye to mass production of precision optical glass parts by molding press. Generally because the forming stage in a GMP process is operated at high temperature above $570^{\circ}C$, thermal stresses and deformations are generated in the aspheric glass lens mold that is used in GMP process. Thermal stresses and deformations have negative influences on the quality of a glass lens and mold, especially the height of the deformed glass lens will be different from the height of designed glass lens. To prevent the problems of a glass lens mold and the glass lens, it is very important that the thermal stresses and deformations of a glass lens mold at high forming temperature are considered at the glass molds design step. In this study as a fundamental study to develop the molds used in an aspheric glass lens fabrication, a heat transfer and a thermal stress analysis were carried out for the case of one cavity glass lens mold used in progressive GMP process. Finally using analysis results, it was predicted the height of thermally deformed guide ring and calculated the height of the guide ring to be modified, $64.5{\mu}m$. This result was referred to design the glass lens molds for GMP process in production field.

Production of Automobile Al Wheel by Low-Pressure Die Casting (I) : Flow and Solidification Simulation (저압주조에 의한 자동차 Al Wheel의 제조(I) : 유동 및 응고해석)

  • Choo, In-Ho;Yu, Sung-Kon;Choi, Jeong-Kil
    • Journal of Korea Foundry Society
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    • v.18 no.6
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    • pp.578-585
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    • 1998
  • A multi-purpose code MAGMA was employed for mold design and process control in producing Al wheel by lowpressure die casting. Three-dimensional solid modeling was followed by mesh generation of casting and molds(top, bottom and side). The simulation of stability of casting cycle time, mold filling simulation with pressure variation from P1 to P2, solidification simulation by solidification time and feeding criteria, and temperature distribution of molds during processes were studied in this research. The thermal stability of molds was attained after 5 cycles when molds were preheated at $400^{\circ}C$. The pressure increase from P1 to P2 for mold filling was evaluated as slightly higher, and 6 seconds were taken for the mold filling. The cycle time was believed to be designed properly judged from the solidification time of casting and open/close time of molds.

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Incidence of Fusarium and other Molds in Korean Field Crops

  • Ryu, Dojin;Bullerman, Lloyd B.
    • Preventive Nutrition and Food Science
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    • v.3 no.1
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    • pp.43-47
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    • 1998
  • The incidence of total molds, Fusarium species, and the estrogenic mycotoxin,zearalenone, in Korean grain samples were investigated . The majority of molds infecting grain were identified as belonging to the genus Alternaria , with an average infection rate of kernels of 43% and 32% in rice and baley, respectively. Fusarium speciens were less common, with average infection rates of 13% and 19% in reice and barley, respectively. A number of field fungi including Curvularia and Dactylaria were also observed. Among the Fusarium speices, 71 of 94 Fusarium isolates were identified as F.semitectum. A few F. moniliforme and F. equiseti were observed linked immunosorbent assay (ELISA) or high-performance liquid chromatography(HPLC). In addition, deoxynivalenol was not deteted by ELISA . However, thepresence of molds, including Fusarium species, may pose possbile health hazards to persons consuming those grains.

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Evaluation of Mechanical Properties according to Anodized Coating Thickness of Aluminum Alloy for Phylon Molds (파이런 금형용 알루미늄 합금의 양극산화 코팅두께에 따른 기계적 특성 평가)

  • Kim, Tae-Wan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.2
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    • pp.120-125
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    • 2021
  • Phylon molds are widely used for injection molding of foams used in shoe outsoles. Injection pylon molds are usually prepared by first casting the aluminum alloy and then applying an anodized coating to improve durability. This study was carried out to examine the durability of aluminum phylon molds. The aluminum materials used in this study were A771, A6061, and AC4C, and their mechanical properties were compared. Specimens for anodic oxidation tests were prepared with coating thicknesses of approximately 10 and 40 ㎛. We tried to select the optimum material and coating thickness suitable for fabricating phylon injection molds. Among the three materials, A6061 exhibited the best tensile, wear, and impact properties. The difference in the wear resistance between the soft- and hard-anodized coatings was insignificant.

A Study of Injection Mold Manufacturing for Ultra-Thin Walled Plate (초박판 사출성형특성 분석을 위한 금형제작에 관한 연구)

  • Lee, Sung-Hee;Ko, Young-Bae;Lee, Jong-Won;Kim, Sung-Kyu;Yang, Jin-Suk;Heo, Young-Moo
    • Design & Manufacturing
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    • v.2 no.5
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    • pp.11-15
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    • 2008
  • A micro-injection mold for ultra-thin-walled plate was considered in this work. The proposed mold system is for the fabrication of ultra-thin walled plastic plate with micro features by injection molding. As the injection molding of thin-walled plastic, which has the thickness under $400{\mu}m$, itself is not easy, the injection molding of the micro-features in the thin-walled structure is more complicated and difficult. To investigate the basic phenomenon of the ultra-thin walled part during the injection molding process, design of the part and mold system were performed in the present study. The injection molding and structural analysis of the suggested part and mold system were also performed. Consequently, injection molding system for ultra-thin walled plate with micro features were manufactured and presented.

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A Method for Generation of Grinding Map based on Automatic Mold Measurement (금형 자동측정에 의한 사상맵 생성)

  • Jeoung, Nam-Yeoung;Cho, Jin-Hyung;Oh, Hyun-Seung;Lee, Sae-Jae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.4
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    • pp.248-255
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    • 2018
  • Ensuring the quality of molds is one of the major issues in mass production. In general, securing the quality of the molds is achieved by repeating grinding and die spotting after machining the molds based on engineer's decision. However, this heuristic method is affected by the engineer's skill and working environment. Therefore, a lot of time and resources are needed in order to ensure quality. In this study, ensuring the quality of molds using grinding map which is generated using automatic measurement is proposed. An automatic measuring system based on CMM (Coordinate Measuring Machine) is developed for measuring the molds. This system generates the measurement path automatically using the 3D CAD model of products. CAD (ComputerAided-Design), CAM (Computer-Aided-Manufacturing), and CAQ (Computer-Aided-Quality) technology is integrated using DMIS (Dimensional Measuring Interface Standard) format in the automatic measuring system. After measuring the molds, a grinding map is generated using the gap between the CAD model and measured values of mold. The grinding map displays the machining tendency and the required amount of grinding with values on a 3D map. Therefore, the quality of molds can be ensured with exactness and quickness based on the grinding map. This study shows that integrating the planning, measuring, and analyzing based on computer technology can solve the problem of quality assurance of mold using the proposed method, therefore the productivity can be increased.

Growth-inhibitory Effects of Citrus Oils and Synthetic Agricultural Fungicides on Molds Isolated from Putrefied Citrus Fruits (감귤 부패 사상균에 대한 감귤 정유와 시판 합성 농약의 항균 효과)

  • Kim, Yu-Kyoung;Koh, Jeong-Sam;Huh, Yoon-Hee;Ko, Young-Hwan
    • Applied Biological Chemistry
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    • v.42 no.4
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    • pp.356-360
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    • 1999
  • Growth-inhibitory effects of citrus oils and agricultural fungicides, which were on the market, on several molds isolated from putrefied citrus fruits were investigated. When fungicidal activities of 11 kinds of synthetic agrochemicals against 6 species of molds, Alternaria alternata, Rhizopus sp., Botrytis cinerea, Monilia candida, Penicillium italicum and Penicillium digitatum, were investigated, agrochemicals containing mancozeb or fluazinam as an effective component had the broadest fungicidal spectrum. Agrochemicals containing iprodione, benomyl, azoxystrobin or thiophanate were less effective on the molds and those containing conazole derivative were intermediately effective. Resistance of the molds to the agrochemicals were species- and agrochemical-dependent. Among those molds tested, Penicillium italicum and Alternaria alternata showed relatively higher level of survival in the presence of synthetic fungicides. On the other hand, when the molds were exposed to citrus oils by direct contact, no cell could survive regardless of the species. The fungicidal activity of citrus oils was also confirmed by paper disk method and microscopic observation. These results suggested that citrus oils had broad killing activity against molds. Therefore, it would be necessary to design method for the application of citrus oils in order to improve post-harvest storage of citrus fruits.

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Development of double injection mold for fuel-tube holder (자동차 연료튜브 홀더용 이중사출 금형·성형기술)

  • Kim, Gun-Hee;Yoon, Gil-Sang;Heo, Young-Moo;Jung, Woo-Chul;Shin, Kwang-Ho
    • Design & Manufacturing
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    • v.1 no.1
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    • pp.1-5
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    • 2007
  • Double injection molding process is very efficient molding-method for molding the products which is consist of multi-materials. Fuel-tube holder which is necessary for automobil power train and circulation systems is composed of plastic and rubber materials to minimize the vibration and pulsation noises. In existing process, fuel-tube holder was made by the insert molding process or assembly process after molding. If fuel-tube holder is manufactured by double injection molding process, it may be realize to improve the product quality, efficiency of molding-process and retrenchment of manufacturing cost. In this study, for manufacturing fuel-tube holder by double injection molding process, the analysis of joining characteristics between PA6(polyamide 6) and TPE(thermoplastic elastomer) was executed and the double injectin mold for molding fuel-tube holder with core toggle mechanism was fabricated. Finally, fuel-tube holder was molding using fabricated double injection mold.

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A Study on Heat Transfer in Sand Molds (사형(砂型)의 열전달(熱傳達)에 관(關)한 연구(硏究))

  • Lee, Jong-Nam;Kim, Kwang-Bea
    • Journal of Korea Foundry Society
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    • v.2 no.1
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    • pp.2-11
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    • 1982
  • In order to investigate the relationship between the thermal characteristics of the various molds as green sand mold, dry sand mold, $CO_2$ mold and shell mold, and the solidification characteristics of molten metal, the thermal analysis of rarious molds and melt were performed. The structure of Al-Castings was a/so observed. Results obtained in this experiment were as follows : 1) The heating rate of the molds was increased in the order of green sand mold, $CO_2$ mold, dry sand mold and shell mold, On the other hand the solidification time of the melts was shortened in the order of dry sand mold castings, $CO_2$ mold castings, green sand mold castings and shell mold castings. 2) The arrest temperature period in the heating curve of the green sand mold was resulted from the eraporation of moisture contained in mold, which was transfered to the outer side of the mold. 3) The temperature fluctuation of the melt in the shell mold was considered to be resulted from the combution heat of resin contained in the mold. 4) The amounts of heat absorption of the molds were increased in the order of dry sand mold, $CO_2$ mold, green sand mold and shell mold. 5) The higher the solidification rate was, the longer was its shrinkage pipe and the finer its grain size.

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The Distribution of Dictyostelids Cellular Slime Molds in Gokneung and Anyang Streamside and Effects of Environmental Factors on Its Distribution (하천(곡릉천,안양천)변 토양에서 세포성 점균의 분포 및 토양 환경요인의 영향)

  • 권혜련;장남기
    • Asian Journal of Turfgrass Science
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    • v.10 no.3
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    • pp.195-211
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    • 1996
  • Dictyostelids cellular slime molds were isolated from the soils of Gokneung and Anyang streamside in Korea. The fifteen species including two undescrihed species were identified. These were as follows ; Dictyostelium macrocephalurn D. sphaerocephalum, D. aureum var. aureum, D.mucoroides, D. minutum, Polyspondyium pallidum. D. giganteum, P. violaceum. D. purpureum. D.brefeldianum, D. flavidum, D. mucoroides var. storoniferum, D. septentrionalis, D. aureum var. luteolum,D. aureo-stipes var. aureo-stipes. D. macrocephalum was the dominant species. and D. sphaerocephalum. D. aureum var. avreum were relatively common. D. mucoroides var. storoniferum, D. septentrionalis were the undescrihed species in Korea. In the soils of streamside, dominant species was shifted by D. macrosephalum, D. sphaerocephalum. which were rare in the forest soils. The total clones per gram of streamside soils were greater than that of forest soils, whereas the number of species in streamside was smaller than the in forest soils. As a result, the ratio of the number of clones to species was very high in the soils of streamside, Environmental factors of soil pH, water content, organic content, total nitrogen and total phosphorus made a effect differently on the cellular slime molds community. Key words: Cellular slime molds, D. macrocephalum, D. sphaerocephalum, Shift of dominant species, Environmental factors.

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