• Transactions of the Korean Society of Mechanical Engineers B
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• v.25 no.10
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• pp.1337-1345
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• 2001

Numerical investigation is made to study the effects of thermosolutal convection on the formation of macrosegregation in a Pb-Sn alloy solidification process in a two dimensional confined rectangluar mold. The basic equations are sovled using the Contrinum Model theory with the SIMPE algorithm during the solidification process. In addition, to track the liquid-solid interface with time variations, the moving boundary condition was adopted and moving irregular interface shapes were treated with the time-dependent, boundary-fitted coordinate system. As the temperature reduces from the liquidus to the solidus, the liquid concentration of Sn, the lighter constituent, increases. Then the buoyancy-driven flow due to temperature and liquid composition gradients occurs in the mushy region and forms the complicated macrosegregation maps. belated to this phenomena, effects on the macrosegregation formation depending on the cooling condition and gravity values are examined.

• Journal of Korea Foundry Society
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• v.12 no.1
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• pp.51-61
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• 1992

주조시 주형내의 유동해석을 위해서는 시간에 따라 변화하는 자유표면 위치에 대한 정확한 정보가 요구되는 관계로 난제로 여겨져 왔다. 따라서 대부분의 연구는 초기치 속도를 정의하기 위해서 순간충입(instantaneous filling)을 가정하여 수치 해석을 하였던 것이다. 본 연구는 Modified Solution Algorithm-Volume of Fluid Method (MSOLA-VOF)를 개발하는 주조시 주형내의 유동을 수치적으로 해석하며, 유속이 수평 주조, 수직 주조의 경우에 어떤 영향을 미치는가에 대하여 연구하였다. 결론으로 응고 연구에 있어서 초기의 순간충입은 비현실적인 가정이라는 것이 밝혀졌으며, 충입시 초기 속도 분포와 결정 생성은 밀접한 관계가 있음을 알 수 있었다.

• Journal of the Microelectronics and Packaging Society
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• v.8 no.3
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• pp.11-17
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• 2001

The design and manufacture of injection molded polymeric parts with desired properties is a costly process dominated by empiricism, including the repeated modification of actual tooling. This paper presents an expert design evaluation system which can predict the mechanical performance of a molded product and diagnose the design before the actual mold is machined. The knowledge-based system synergistically combines a rule-based expert system with CAE programs. Heuristic knowledge of injection molding is formalized as rules of an expert consultation system. The expert system interprets the analytical results of the process simulation, predicts the performance, evaluates the design and generates recommendations for optimal design alternatives.

• Journal of the Korean Ceramic Society
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• v.35 no.1
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• pp.33-40
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• 1998

A MgO-CaO-based coating material for ferrous melt refining is applied to the tundish operation for mol-ten steel having low carbon. The changes in the total oxygen content insoluble aluminum content and the content of inclusions in molten steel during tundish operation were measured at the pouring part strand of tundish and mold. On the basis of the experimental results the interfacial reaction occurring between the coating materials and the molten steel in tundish was discussed and compared with the theoretical con-sideration. It is concluded that interfacial reaction is not active at the strand part of tundish but is active at the pouring part because of the turbulent flow in the molten steel.

• 한국정보디스플레이학회:학술대회논문집
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• 2009.10a
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• pp.641-644
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• 2009

We demonstrated a solvent-assisted soft-lithographic patterning method for producing patterned structure and patterned ordering with lyotropic liquid crystalline polymer (LCP) film. Experimental results showed that the liquid crystalline ordering of lyotropic film could be controlled by shearing effects of the fluidic solvent though the patterned mold channels. In this work, two types of lyotropic LCPs were used to investigate the effects of the alkyl chain length of the lyotropic LCP on producing liquid crystalline ordering through the solvent-assisted fluidic patterning.

• Proceedings of the KSME Conference
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• 2004.04a
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• pp.1114-1119
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• 2004

In a foaming process of microcellular plastics (MCPs) with a injection molding, research on the viscosity change that occurs when the gas is injected to the polymer has received little attention despite its importance. The purpose of this paper is to provide the basic data required to determine the processing condition by measuring viscosity changes against the gas injection rates of the blowing agent, and to verify the influence of the viscosity change on the flow condition of polymer inside the mold at the injection process.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2005.05a
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• pp.252-257
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• 2005

Injection molding is a very important industrial process for the manufacturing of plastics objects. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation' orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of weld-line in injection-molded products is assessed. And the effects of fiber content and injection mold-gate conditions on the fiber orientation are also discussed.

• Proceedings of the KIEE Conference
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• 2005.11c
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• pp.107-109
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• 2005

Temperature distribution measured to estimate condition of an electrical apparatus is an absolute reference for the apparatus conditions and the difference between the reference temperature and the current one. Because a passive thermography without the external thermal stimulation shows the difference in surface temperature between the object and back ground, the results can apply only to the estimation or the monitoring for the condition of terminal loose and the overload pertaining to the rise in temperature. However, a thermal flow in the active thermography is differently generated by the structure and condition of the surface and subsurface. This paper presents the nondestructive testing using the behavior and deals with the results by heat injection and cooling to the apparatus. The buried discontinuity of subsurface could be detected by these techniques.

• Journal of Sensor Science and Technology
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• v.29 no.3
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• pp.201-204
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• 2020

In this study, we fabricated and evaluated graphene composite based 3D scaffolds and planar films. The hybrid composite was prepared by mixing a calculated amount of graphene nanopowder and polydimethylsiloxane in tetrahydrofuran solution. The hybrid composite is easy to manufacture into various forms using direct printing technology or a pressing method. A 3D scaffold structure was prepared at ambient temperature with a flow rate of 240 mm/min. The nozzle pressure was maintained at 350 kPa by adjusting the viscosity of the composite material. The planar film was prepared at different thicknesses using a roll-to-roll equipment. The prepared hybrid nanocomposites were evaluated to investigate their electrical properties according to temperature and mechanical deformation. The obtained results were consistent with each other. Therefore, it can be used effectively as sensors through shape definition.

• Journal of Korea Foundry Society
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• v.20 no.2
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• pp.80-88
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• 2000

Continuous casting equipment was designed to cast the metallic uranium rods, and a thermal analysis was carried out to calculate the temperature and solidification profiles. Fluid flow and heat transfer analysis model including the effects of phase change was used to simulate the continuous casting process by finite volume method. In the design of continuous casting equipment, the casting speed, pouring temperature and cooling conditions should be considered as significant factors. In this study, the effects of casting speed, pouring temperature, and air gap between the uranium and mold were investigate. The results represented that the temperature and solidification profiles of continuous casting equipment varied with the casting speed, pouring temperature, and air gap.