• Title/Summary/Keyword: Mold strength

Search Result 534, Processing Time 0.024 seconds

Study on Heterojunction Injection Pulley Fabrication for Development of a High-Strength and Light-Weight Industrial Pulley (고강도 경량화 산업용 풀리 개발을 위한 이종접합 사출풀리 제작에 관한 연구)

  • You, Kwan-jong;Bae, Sung-ryong;Kim, Jae-yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.18 no.6
    • /
    • pp.76-81
    • /
    • 2019
  • In the mold-manufacturing field, various methods of advanced production technology are being used in the production of industrial-grade gear pulleys. Among the current methods are injection molding, hoop molding, insight molding, two-material molding, compound-mold molding, as well as engineering plastic mold. Currently, casting pulleys are inexpensive because they are produced in small quantities. However, they produce complications during the manufacturing process, are very unreasonable for mass production, and are disadvantageous in cost competitiveness. Pulleys are divided into hundreds of kinds and thousands of kinds, so the production methods vary. As these pulleys are made of a single material by a casting and welding method, they are not manufactured using injection molds consisting of different materials. In this research, pulleys, shafts, and reinforced plastic materials were incorporated using ANSYS software, and a low-cost, lightweight technology was applied for trial production with optimum design and extrusion technology.

Effect of Retained Compression Strength on the Collapsibility of $CO_2$ Process (($CO_2$ 주형(鑄型)의 붕괴성(崩壞性)에 대한 잔류강도(殘留强度)의 변화(變化)에 관(關)한 연구(硏究))

  • Choi, Chang-Ock;Sung, Kyong-Hun
    • Journal of Korea Foundry Society
    • /
    • v.3 no.3
    • /
    • pp.181-187
    • /
    • 1983
  • Effects of retained compression strength on the collapsibility of $CO_2$ mold sand using sodium silicate were studied. The results obtained from the experiment are summurized as follows; 1) The sand mixtures increased their compression strength and retained compression strength when content of sodium silicate is high or mole ratio of sodium silicate is high. 2) Increase of retained strength has a maximum value at temperatures about $200^{\circ}C$. When the sample reached $800^{\circ}C$, the binder bridge are homogeneous. The retained strength is increased. 3) Decrease of retained strength at temperatures over $200^{\circ}C$ is caused by pore formation and additives of seacoal markedly accelerated pore formations.

  • PDF

A Site Application of the Revealing High Early Strength Concrete (조기강도 발현형 콘크리트의 현장 적용성 연구)

  • Kim Gyu Dong;Lee Seung Hoon;Sohn Yu Shin;Kim Han Joon
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2004.05a
    • /
    • pp.560-563
    • /
    • 2004
  • This study reports the site application of concrete using AE Water Reducing Agent of Early-Strength Type. According to the lab test results, we have made plans of batch plant pilot test, and we have analyzed the erly aged compressive strength and workability of the concrete. We applied the early-strength development concrete to the construction site. We accomplished the slump test in order to evaluate the workablity and air contents, we made site curing mold to evaluate the early strength of members. As a result, we judgeed the superior property of early strength development of the concrete, and thought that we can reduce the time of form stripping more $40\%$ than ordinary strength concrete. We thought that we can reduce the term of works and finally we can accomplish the economical construction.

  • PDF

Improvement of Strength in ALC using Admixtures and Grain Size (혼합재 및 입도에 따른 경량기포콘크리트의 강도특성 개선)

  • Kim, Young-Yup;Song, Hun;Lee, Jong-Kyu;Chu, Yong-Sik
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2007.11a
    • /
    • pp.79-82
    • /
    • 2007
  • Recently, the use of ALC has became increasingly popular. ALC is a unique building material. Because of its cellular nature, it is lightweight, self-insulating, sound and fireproof, as well as insect and mold resistant. Furthermore, ALC is free of VOCs and various fibers associated with wood and glass wool construction. However, ALC have high water absorption, low compressive strength and popout the origin of the low surface strength in its properties. These properties make troubles under construction such as cracking and popout. Thus, this study is to improve the fundamental strength by controls of increasing of admixtures, and grain size. Admixtures make use of metakaolin, silica fume, sodium silicate and sodium hydroxide. From the test result, the ALC using admixture have a good fundamental properties compared with plain specimen. Compressive strength, specific strength and abrasion's ratio were improved depending on increasing admixtures ratio's, and grain size.

  • PDF

The Development of Pulp Mold Tray for Melon Packaging (멜론 포장용 펄프몰드 난좌 개발)

  • Choi, Seung Ryul;Jung, Hoon;Choi, Dong Soo
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
    • /
    • v.19 no.3
    • /
    • pp.125-131
    • /
    • 2013
  • In order to protect agricultural products against damage by physical load, various shock absorbing materials is used. As the demands of environment protection increase, the use of plastic materials have been restricted. On the other hand, Pulp mold products have some benefits - easy manufacturing, superior shock absorbing and eco-friendly. In order to develop pulp mold tray for melon packaging as shock absorbing packaging material, we investigated physical properties and vibration transmission characters of 180, 200 and 220 g pulp mold tray for melon. As the weight of pulp increased, compression strength and shock absorbing performance increased, while vibration transmissibility decreased. Especially in case of 180g pulp mold tray, it is not suitable for melon packaging because the transmitted vibration acceleration was higher than the forced vibration acceleration. And 200g pulp mold tray is suitable for melon packaging because the vibration transmissibility was lowest in three trays. And the vibration acceleration transmitted to the melon in edge of pulp mold tray was higher than to the melon in center of pulp mold tray. As the result of the simulated transportation test, the firmness of melon packaging using pulp mold tray was higher than that of conventional packaging. Therefore, these results suggest that pulp mold tray packaging could be suitable for melon packaging.

  • PDF

MACRO-SHEAR BOND STRENGTH AND MICRO-SHEAR BOND STRENGTH OF CEROMER BONDED TO METAL ALLOY AND FIBER REINFORCED COMPOSITE

  • Park Hyung-Yoon;Cho Lee-Ra;Cho Kyung-Mo;Park Chan-Jin
    • The Journal of Korean Academy of Prosthodontics
    • /
    • v.42 no.6
    • /
    • pp.654-663
    • /
    • 2004
  • Statement of problem. According to the fracture pattern in several reports, fractures most frequently occur in the interface between the ceromer and the substructure. Purpose. The aim of this in vitro study was to compare the macro shear bond strength and microshear bond strength of a ceromer bonded to a fiber reinforced composite (FRC) as well as metal alloys. Material and methods. Ten of the following substructures, type II gold alloy, Co-Cr alloy, Ni-Cr alloy, and FRC (Vectris) substructures with a 12 mm in diameter, were imbedded in acrylic resin and ground with 400, and 1, 000-grit sandpaper. The metal primer and wetting agent were applied to the sandblasted bonding area of the metal specimens and the FRC specimens, respectively. The ceromer was placed onto a 6 mm diameter and 3 mm height mold in the macro-shear test and 1 mm diameter and 2 mm height mold in the micro-shear test, and then polymerized. The macro- and micro-shear bond strength were measured using a universal testing machine and a micro-shear tester, respectively. The macro- and micro-shear strength were analyzed with ANOVA and a post-hoc Scheffe adjustment ($\alpha$ = .05). The fracture surfaces of the crowns were then examined by scanning electron microscopy to determine the mode of failure. Chi-square test was used to identify the differences in the failure mode. Results. The macro-shear strength and the micro-shear strength differed significantly with the types of substructure (P<.001). Although the ceromer/FRC group showed the highest macroand micro-shear strength, the micro-shear strength was not significantly different from that of the base metal alloy groups. The base metal alloy substructure groups showed the lowest mean macro-shear strength. However, the gold alloy substructure group exhibited the least micro-shear strength. The micro-shear strength was higher than the macro-shear strength excluding the gold alloy substructure group. Adhesive failure was most frequent type of fracture in the ceromer specimens bonded to the gold alloys. Cohesive failure at the ceromer layer was more common in the base metals and FRC substructures. Conclusion. The Vectris substructure had higher shear strength than the other substructures. Although the shear strength of the ceromer bonded to the base metals was lower than that of the gold alloy, the micro-shear strength of the base metals were superior to that of the gold alloy.

A study on the Development of Low-loss Type Mold Autotransformers (저손실형 몰드 단권변압기 개발)

  • Lee, Jong-Su;Shin, Myung-Ho;Mun, Byung-Chul
    • Proceedings of the KIEE Conference
    • /
    • 2003.10b
    • /
    • pp.92-94
    • /
    • 2003
  • The autotransformer currently used on the electric railway system is made of class A insulation material and uses the paper insulation method. As a power converter supplying power to the trolley wire, the autotransformer is one of critical equipment in the railway system. In the autotransformer, load irregularly changes and overload often occurs. These cause overheating of the autotransformer and facilitate deterioration of the autotransformer resulting in burnout accidents due to insulation breakdown. Also, the current autotransformer has poor insolation and short-circuit strength which often badly affect the service life of the transformer, and needs to improve its quality urgently. To overcome one of existing shortcomings of the mold transformer, manufacturers use epoxy resins that have superior flame retardancy to get rid of fro and explosion possibilities during accidents. Currently, new mold transformers are used in indoor distribution facilities with fire-fighting equipments. Coils molded in epoxy resins do not have their insulation performance compromised by humidity, dust, etc enabling easy inspection and maintenance. Comparing to the oil immersed transformer, the mold transformer does not have any concern about environmental pollutions by oil leak or replacement Therefore, to reduce breakdowns and improve reliability of the autotransformer, it is necessary to develop a new mold autotransformer with low loss suitable for our environment to suppress breakdowns of the autotransformer and improve the reliability. This study is about development of a low-loss mold autotransformer necessitated by reasons mentioned earlier.

  • PDF

Characteristics of Shear Strength for an Unsaturated Soil with the Matric Suction (흡인력에 따른 불포화토의 전단강도 특성)

  • Song, Chang-Seob;Choi, Dook-Ho
    • Journal of the Korean Society of Environmental Restoration Technology
    • /
    • v.10 no.1
    • /
    • pp.82-90
    • /
    • 2007
  • In order to analyse the strength problems for an unsaturated soil, it is required to examine closely the characteristics of the parameters of shear strength which was changed with the metric suction and void ratio. To this ends, a triaxial compression test was conducted on the three samples-granular soil, cohesive soil and silty soil. The specimen was made by pressing the static pressure on the mold filled soil and was controled the void ratio with the different compaction ratio. And the test was performed by using the modified apparatus of the triaxial compression tester. The range of matric suction was 0-90 kPa.The measured results for the deviator stress and parameters of shear strength were analysed with the void ratio and the compaction ratio, and they were examined closely the characteristics of the strength for an unsaturated soil.

A Study on the Early-Age Strength Property of Concrete Using Liquid Admixture (액상형 조강제를 사용한 콘크리트의 초기강도 특성에 관한 연구)

  • Song, Tae-Hyeob;Lee, Sea-Hyun;Ryu, Deug-Hyun;Park, Cho-Bum
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2006.05b
    • /
    • pp.469-472
    • /
    • 2006
  • Amount used of admixture fare is increasing for concrete economic efficiency and ability security. Security of economic efficiency and ability can expect by use of this admixture fare but is displaying a lot of problems on early age strength hold by hydrate delay relatively. Specially, in the case of construction site, concrete strength can speak that interrelation is high with mold removal of forms time. Therefore, is economical and need examination of plan that can secure robber within 3 days using admixture fare such as fly ash and blast furnace slage differential speech to secure function. In this study, adding liquid admixture within 1% of a binding agent quantity to examine these problem with physical characteristic after hardening ago specially, strength change at standard and air dry curing of observed change in priority. Air dried and water curing total strength enhancement effects appeared by thing which is in case of add test result liquid admixture by below 1% and strength deputy by passage of age could know is not big.

  • PDF

A COMPARATIVE STUDY ON THE MECHANICAL PROPERTIES OF CONDENSABLE COMPOSITE RESINS (응축형 복합레진의 기계적 성질에 관한 비교연구)

  • 정지아;문주훈;조영곤
    • Restorative Dentistry and Endodontics
    • /
    • v.26 no.6
    • /
    • pp.485-491
    • /
    • 2001
  • The purpose of this study was to compare the mechanical properties of three condensable composite resins and one hybrid composite resin. The compressive strength, diametral tensile strength, Vicker's microhardness were tested for mechanical properties of condensable composite resins (SureFil, Ariston pHc, Synergy compact), and hybrid composite resin (Z 100). The tested materials were divided into four groups: control group Z 100 (3M Co. USA), experimental group I Ariston pHc, (Vivadent, Co., Liechtenstein) experimental group II SureFil (Dentsply, Co., U.S.A.), experimental group III Synergy Compact (Coltene, Co., Swiss). According to the above classification, we made samples of SureFil, Ariston pHc, Synergy Compact, Z 100 with separable cylindrical metal mold. And then, we measured and compared the value of compressive strength, diametral tensile strength and Vicker's microhardness of each sample. (omitted)

  • PDF