• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1995.10a
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• pp.64-67
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• 1995

Transfer Molding is currently the most widely used process for encapsulation integrated circuits(;IC). Although the process has been introduced over 20 years ago, generating billions of parts each year, it is far from being optimized. With each new mold, epoxy mold, epoxy mold compound, and lead-frame, lengthy period and expensive qualification runs have to be performed to minimized defects ranging from wire sweep, incomplete fill, and internal voids etc. This studies describes how simulation can be applied to transfer molding to yield acceptable design and processing parameter. The non-isothermal filling of non-newtonian reactive epoxy molding compound(;EMC) in a multi-cavity mold is analyzed. Sensitivity analysis is conducted to investigate the influence of process deviations on the final molded profile. This study trend is carried out by following some heuristic process guidelines.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2002.05a
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• pp.94-97
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• 2002

Micromolding methods are most suitable for mass production of plastic microlens and lens array with low cost. Among the procedures related with micromolding of microlens array, fabrication of mold insect which contains micro cavity of lens shape is the most important stage. In this study, nickel mold inserts for 45 $\mu\textrm{m}$ and 95 $\mu\textrm{m}$ diameters lens way were fabricated using electroforming process. The mother for metal mold inset was made using reflow method. A micro compression molding with polymer powders was used to test the qualities of the metal mold insets. Micro lens profile and surface roughness was measured by interferometric technique and AFM, respectively. The final molded lens replicated the mother well, and had good surface quality.

• 연구논문집
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• s.29
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• pp.151-162
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• 1999

In general, manufacturing processes of thermosetting composites consist of mold filling and resin cure. The important parameters used in modeling and designing mold filling are the permeability of the fibrous preform and the viscosity of the resin. To consolidate a composite, resin cure or chemical reaction plays an essential role. Cure kinetics. Therefore, is necessary to quantify the extent of chemical reaction or degree of cure. It is also important to predict resin viscosity which can change due to chemical reaction during mold filling. There exists a heat transfer between the mold and the composite during mold filling and resin cure. Cure kinetics is also used to predict a temperature profile inside composite. In this study, a new scheme which can determine cure kinetics from dynamic temperature scaning was proposed. The method was applied to epoxy resin system and was verified by comparing measurements and predictions.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.603-607
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• 2002

Cavity pressure is a factor of what is occurring inside the mold and is used as one of the process parameters that control the overall injection molding cycle. The insight of cavity pressure is able to predict part quality and optimum process condition. In this paper, it is adapted ejector pin sensor to measure the cavity pressure and investigates the flow balance and the cavity pressure according to different runner thickness for adjusting the flow balance. Flow balance is very important to have not the poor results such as flash and warpage in the family mold. This paper predicted flow balance and cavity pressure using CAE analysis tool and compared with the test results. The results of analysis and test have a good agreement with the cavity pressure profile and flow pattern of the test.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.05a
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• pp.27-31
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• 1999

Recently, manufacturing industries, specially connected with car are doing their best to increase productivity and to reduce production time. This paper deals with the machining of profile(core/cavity) of mold die using the commercial CAM system. In this study, the effect of machining condition on precision of die profile is investigated by experimental observation and analysis.

• Restorative Dentistry and Endodontics
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• v.25 no.1
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• pp.133-143
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• 2000

목 적: 통상적인 근관성형 과정에서 근관형태의 직선화 경향을 발견할수 있으며 그 결과 만곡이 심한 근관에서 이상적인 근관 형태를 얻기가 어려움으로 인해 이를 극복하기 위한 많은 기구들과 근관 성형법들이 개선되었고 소개되었다. 본 연구에서는 수통형 Stainless Steel K-file, Niti 엔진 구동형 Profile .04와 Quantec LX file를 이용하여 만곡 근관의 성형 후 최종 근관 형태를 비교하고 평가하고자 한다. 방 법: 본 실험은 Bramante등의 방법을 변형하여 술 전의 근관 형태와 술 후의 근관 형태를 비교하였다. Schneider의 방법에 따라 $12^{\circ}$에서 $68^{\circ}$ 이내에 만독도를 가진 45개의 발거된 상하악 대구치의 근심근관들을 선택하여 15개씩 3개의 군으로 나누고 알루미늄으로 제작된 mold에 투명한 교정용 레진으로 매몰하였다. 근첨에서 2.5, 5, 8mm 지점에서 절단하고 각 mold에 재조립한 후 다음과 같이 근관 성형을 시행하였다. 제 1 군은 SS K-file를 이용하여 Step-back 방법; 제 2 군은 NiTi 엔진 구동형인 Profile .04 ; 제 3 군은 NiTi 엔진 구동형인 Quantec LX file로 근관 성형하였다. 술 전과 술 후에, 각 시편들을 입체 현미경으로 사진 촬영하여 근관 중심 위치 이동률, 근관성형 후 면적과 모양, 잔존 상아질의 최 소 두께를 Sigma scan / image software program으로 계산하고 One way ANOVA로 통계적 유의성을 검증하였다. 결 론: 1. Profile .04와 Quantec LX는 SS K-file보다 근관성형시 근관의 본 형태를 유지하는 경향이 있었으나 통계적으로 유의성이 없었다(p>0.05). 2. 근관 성형 후 면적은 Profile .04 엔진 구동형 NiTi file를 이용한 군이 다른 군과 비해 가장 적었으나 통계적으로 유의성이 없었다(p>0.05). 2. 모든 방법들은 같은 부위에서 같은 방향으로 전이되는 양상을 보였다. 즉, 근단부에서는 바깥쪽으로, 중앙부에서는 안쪽으로 전이하려는 경향이 있었다. 그러나, 치관부에는 그러한 법칙이 적용되지 않아 전이되는 양상이 안쪽이나 바깥쪽으로 구별되지 않게 일어났다. 3. 술 후에 근관의 모양은 원형, 타원형, 불균일한 형태들이 다양하게 나타났지만, Profile .04와 Quantec LX를 사용했을 때 주로 원형 형태의 근관을 보여주었으며 Stainless Steel K-file은 타원형이나 불균일한 근관 형태를 보였다.

• Design & Manufacturing
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• v.1 no.1
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• pp.7-11
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• 2007

The fabrication of precision optical components by deterministic CNC grinding is an area of great current interest. Replacement of the traditional, craftsman driven, optical fabrication process is essential to reduce costs and increase process flexibility and reliability. Moreover, CNC grinding is well suited to the fabrication of complex shapes such as aspheres, making it possible to design optical systems with fewer components and reduced weight. Current technology is capable of producing surfaces with less than 2 microns peak to valley error, 50 nm rms surface roughness, and less than 1 micron subsurface damage. Bound abrasive tools, in which the abrasive particles are fixed in a second (matrix) material, play an important part in achieving this performance. In this paper, the factors affecting the ultra-fine surface roughness and profile accuracy of machined surfaces of aspheric parts has been analyzed experimentally and theoretically and on ultra-precision aspheric grinding system and precise adjusting mechanism have been designed and manufactured. In the paper we report the results of experiments and modeling performed to examine the effects of machinability, occurring during grinding of optical surfaces, on the tool surface profile. Profiles of machined surface were measured by using SEM. In order to optimize grinding conditions of aspheric lens processing, we performed experiments by design of experiments.

• Journal of Korea Foundry Society
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• v.20 no.5
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• pp.290-299
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• 2000

A three-dimensional model was developed in order to simulate heat and fluid flow of a continuous casting billet. The model was coded with the general-purpose CFD program FIDAP, using the finite element method. The present model consists of 2 individual calculation schemes, named model 1 and model 2. Mold region only was calculated to check the pouring stream through submerged nozzle with model 1. Entire region, which consists of mold, secondary cooling, radiation cooling was calculated to predict crater end position, temperature profile and solid shell profile(model 2). Standard $k-{\bullet}\hat{A}$ turbulence model has been applied to simulate the turbulent flow induced by submerged nozzle. Enthalpy method was adopted for the latent heat of solidification. Fluid flow in mushy zone was treated using variable viscosity approach. The more casting speed and superheat increased, the more metallurgical length increased. The shell thickness at the mold exit is proved to be mainly controlled by superheat by the present simulation. It may be concluded that the present model can be successfully applied far the prediction of heat and fluid flow behavior in the continuous casting process.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.12
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• pp.39-46
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• 2008

Asymmetric glass lens core for portable projection optic system was designed and simulated. And it was machined by newly developed non-rotational ultra precision grinding method. With the designed lens data which optimized for multi-collimation, we generated the we core surface data. Mold pressing conditions analyzed by FEM. In the machining process, ground profile errors were compensated based on measured data, minimized feed rate and depth of cut. The deviations of machined core profile were acceptable level for glass mold press. Mold pressed glass array lens was coated with $SiO_2\;and\;Ta_2O_5$ for anti-reflection.

• 제어로봇시스템학회:학술대회논문집
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• 2005.06a
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• pp.1917-1921
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• 2005

The Bar code, RFID in the standard recognition method for the goods automation of tire manufacture process, sometimes problem occurs with the damage due to a high tension, high fever. So it has problem that needs many instruments to attach it. In this paper, in the letter of tire's surface the Mold ID which has a specific feature it proposed the algorithm for the location detection of acquisition and Mold ID of the image which uses 3 dimension cameras.. It described the method which recognizes the each letter of Mold ID from the location which is detected.