• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2002년도 금형가공 심포지엄
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• pp.61-67
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• 2002

The present work is investigated optimal design for the injection molding process of a hand brake cover. The viscoelastic flow through a hand brake cover shape in the mold were calculated and compared with the experimental data. Numerical analysis reasonably predicted the general performance i.e hold pressure, cooling time and hold pressure time. In order to determine optimal process parameters, Numerical analysis and experiments have been performed for various process conditions. In this study, we obtained to increase in the productivity by $160\%$ by optimal process conditions.

• 소성∙가공
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• 제19권7호
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• pp.429-434
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• 2010

The material used is a commercial magnesium based alloy AZ31(Mg-3Al-1Zn) sheet with a thickness of 0.8 mm. Friction tests at various temperatures(R.T. to $200^{\circ}C$) and at various holding forces in the 4 type molds were carried out to investigate the coefficient of friction. A warm drawing process with a local heating and cooling technique was developed in the Mg alloy sheet forming to improve formability because it is very difficult for Mg alloy to deform at room temperature by the conventional method. So, the coefficient of friction at various mold surface treatment conditions in this study was needed to develop the Mg alloy sheet forming technology.

• 대한기계학회논문집B
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• 제25권10호
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• pp.1337-1345
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• 2001

Numerical investigation is made to study the effects of thermosolutal convection on the formation of macrosegregation in a Pb-Sn alloy solidification process in a two dimensional confined rectangluar mold. The basic equations are sovled using the Contrinum Model theory with the SIMPE algorithm during the solidification process. In addition, to track the liquid-solid interface with time variations, the moving boundary condition was adopted and moving irregular interface shapes were treated with the time-dependent, boundary-fitted coordinate system. As the temperature reduces from the liquidus to the solidus, the liquid concentration of Sn, the lighter constituent, increases. Then the buoyancy-driven flow due to temperature and liquid composition gradients occurs in the mushy region and forms the complicated macrosegregation maps. belated to this phenomena, effects on the macrosegregation formation depending on the cooling condition and gravity values are examined.

• 한국기계가공학회지
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• 제9권5호
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• pp.28-33
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• 2010

A computer code was developed to simulate all three stages of the injection molding process: filling, packing and cooling by finite element method. The constitutive equation used here was compressible Leonov model. The PVT relationship was assumed to follow the Tait equation. The flow-induced birefringence was related to the calculated flow stresses through the linear stress-optical law. Based on the simulation, the Taguchi method was used to investigate the influences of injection molding conditions on the birefringence of a center gate disk. In addition, the optimal processing conditions were selected to minimize the birefringence and the birefringence difference along the positions of the disk.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2005년도 추계학술대회 논문집 전기설비전문위원
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• pp.107-109
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• 2005

Temperature distribution measured to estimate condition of an electrical apparatus is an absolute reference for the apparatus conditions and the difference between the reference temperature and the current one. Because a passive thermography without the external thermal stimulation shows the difference in surface temperature between the object and back ground, the results can apply only to the estimation or the monitoring for the condition of terminal loose and the overload pertaining to the rise in temperature. However, a thermal flow in the active thermography is differently generated by the structure and condition of the surface and subsurface. This paper presents the nondestructive testing using the behavior and deals with the results by heat injection and cooling to the apparatus. The buried discontinuity of subsurface could be detected by these techniques.

• 한국주조공학회지
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• 제20권2호
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• pp.80-88
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• 2000

Continuous casting equipment was designed to cast the metallic uranium rods, and a thermal analysis was carried out to calculate the temperature and solidification profiles. Fluid flow and heat transfer analysis model including the effects of phase change was used to simulate the continuous casting process by finite volume method. In the design of continuous casting equipment, the casting speed, pouring temperature and cooling conditions should be considered as significant factors. In this study, the effects of casting speed, pouring temperature, and air gap between the uranium and mold were investigate. The results represented that the temperature and solidification profiles of continuous casting equipment varied with the casting speed, pouring temperature, and air gap.

• 생물환경조절학회지
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• 제21권4호
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• pp.404-410
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• 2012

본 연구는 수출용 딸기 '매향' 품종을 09:00와 14:00에 각각 수확하여 $4^{\circ}C$ 예냉 처리 혹은 예냉 무처리 후 $4^{\circ}C$와 $8^{\circ}C$에 저장하면서 딸기의 품질변화와 상품성 유지 효과를 구명하기 위해 수행되었다. 2010년 5월 4일에 숙도 60%의 과실을 경상남도 진주지역 상업적 온실에서 수확하였다. 농가의 예냉기에서 3시간 동안 예냉한 딸기를 30분 만에 실험실로 수송하고, 즉시 저장고에 저장하였다. 예냉은 농가 현장에 설치되어 있는 간이 예냉기를 이용하였다. 과실은 PVC랩과 골판지상자에 포장 된 후 $4^{\circ}C$와 $8^{\circ}C$의 항온 저장고에 두어 실험하였다. 저장하는 동안 딸기의 무게변화, 경도, 색도, 당도, 잿빛곰팡이 발생률을 이틀 간격으로 2010년 5월 6일부터 5월 14일까지 조사하였다. 숙도가 진행됨에 따라 경도 및 당도가 감소하였다. Hunter 'L'과 'a' 값은 시간이 경과함에 따라 감소하였다. 또한 모든 온도처리에서 저장 기간이 경과함에 따라 무게의 변화가 감소하였다. 과실의 표피조직에 무름병의 발생 시작 후 잿빛곰팡이가 발생하였다. 잿빛곰팡이는 저장온도 $4^{\circ}C$ 처리구에서 보다는 $8^{\circ}C$ 처리구에서 가장 많이 발생하였다. 하지만 수확 시간과 예냉 유무에 따른 저장성의 차이는 나타나지 않았다. 본 연구는 $4^{\circ}C$ 예냉처리 후 $4^{\circ}C$에서 저장하였을 때 신선도가 가장 오래 유지되었다.

• 한국주조공학회지
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• 제35권5호
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• pp.120-127
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• 2015

The effects of Ti, B and Zr on grain refinement and castability were investigated in Al-4wt%Mg-0.9wt%Si-0.3wt%Mn-0.15wt%Fe alloy. Measurement of cooling curve and micro-structure observation were performed to analyze the effects of the addition of minor elements Ti, B and Zr during solidification. The prominence of effect on grain refinement was in increasing order for Ti, Zr and B element. Fine grain size and an increase of the crystallization temperature for ${\alpha}$-Al solution were evident as the amount of addition elements increased in this study. Addition of 0.15wt% Ti was most effective for grain refinement, and the resulting grain size of ${\alpha}$-Al solution for shell mold and steel mold were $72.3{\mu}m$ and $23.5{\mu}m$, respectively. Fluidity and shrinkage tests were perform to evaluate the castability of the alloy. Maximum fluidity length and minimum ratio of micro shrinkage were recorded for 0.15wt% Ti addition due to the effect of the finest grain size.

• 대한기계학회논문집B
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• 제24권9호
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• pp.1219-1226
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• 2000

An efficient method is developed for plunger thermal cycle analysis in repeated forming process of the TV glass. The plunger undergoes temperature fluctuation during a cycle due to the repeated contact and separation from the glass, which attains a cyclic steady state having same temperature history at every cycle. Straightforward analysis of this problem brings about more than 80 cycles to get reasonable solution, and yet hard to setup stopping criteria due to extremely slow convergence. An exponential fitting method is proposed to overcome the difficulty, which finds exponential function to best approximate temperature values of 3 consecutive cycles, and new cycle is restarted with the fitted value at infinite time. Numerical implementation shows that it reduces the number of cycles dramatically to only 6-18 cycles to reach convergence within 10 accuracy. A system for the analysis is constructed, in which the thermal analysis is performed by commercial software ANSYS, and the fitting of the result is done by IMSL library. From the parametric studies, one reveals some important facts that although the plunger cooling or the glass thickness is increased, its counter part in contact is not much affected, duo to the low thermal conductance of the glass.

• Design & Manufacturing
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• 제10권1호
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• pp.19-25
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• 2016

Connectors are very important components that transmit electric signals to different parts. It must maintain intensity of the connector to prevent defects from impact and maintain contact to transmit electric signals. Most of the external parts of the connector, which act as the main framework, are formed by injection molding. However, bend deformation occurs for injection molded products due to the residual stress left inside the product after product molding. When the bend deformation is large, it does not come into complete contact when being assembled with other parts, which leads to connector contact intensity not being properly maintained. In result, the main role of the connector, which is to transmit electric signals, cannot be performed. In order to address this problem, this study conducted bend deformation cause analysis through bend deformation analysis to predict and prevent bend deformation of housings and wafers, which are injection molded products of pressure welded connectors that are normally applied in compact mobile and display products. Bend deformation analysis was carried out by checking the charging time, pressure distribution and temperature distribution through wire to board connector wafer and housing injection molding analysis. Based on the results of the bend deformation analysis results, the cause of the bend deformation was analyzed through deformation resulting from disproportional cooling, deformation resulting from disproportional contraction, and deformation resulting from ingredient orientation. In result, it was judged that the effects for bend deformation were biggest due to disproportional contraction for both the pressure welded connector wafer and housing.