• Title/Summary/Keyword: Modular Factory

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Modeling of Optical-components Manufacturing System Using Petri-Net (페트리 네트를 이용한 광부품 조립 시스템의 모델링)

  • 김영호;차동국;정승권;배종일;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.636-639
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    • 2002
  • In the paper, a Visual factory model for a optical-components manufacturing process is built. The optical-components manufacturing process is composed of 3 operation processes; optical sub assembly process, package assembly process, and fiber assembly process. Each process is managed not a batch mode, which is one of most popular manufacturing styles to produce a great deal of industrial output, but though a modular cell. In the processes, a modular cell has to be processed independently of the other cells. Optimization for the composition of assembly cell in the optical-components system is made by the Visual factory model.

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Suggestions for Quality Management through Analysis of Construction Process of Multi-layer Modular Housing (적층식 모듈러주택의 시공 프로세스 분석을 통한 품질관리 중점사항 제안)

  • Sohn, Jeong Rak;Lee, Dong Gun;Bang, Jong Dae;Kim, Jin Won
    • Land and Housing Review
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    • v.10 no.3
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    • pp.67-75
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    • 2019
  • The modular construction means that more than 70% of the parts such as walls, windows, electrical wiring, facility piping, bathrooms, and kitchen appliances are pre-assembled at the factory and transported to the site. It is possible to shorten the construction period than general construction work and to secure high quality through modular mass production since the modular construction works in the field at the same time as the modular production. However, there are only four domestic modular manufacturers, and each company's modular components and construction methods are different, so it is necessary to standardize them. Therefore, this study investigated the construction process centering on the stacking method of modular housing construction work applied to D site in Cheonan-si, and proposed the key points of quality management by construction stage. As the project was conducted as a pilot project for government R&D projects, some differences may occur from general modular housing construction. However, the construction process and quality control focus of each unit box type modular house analyzed in this study can be used as basic data in the future of modular housing construction. In addition, the results of this study can be used to establish construction standards, such as the development of checklists and establishment of standard processes.

Development of a Korean Modular Housing Construction Scenario (한국형 모듈러 주택 시공의 시나리오 개발)

  • Kim, Kyoon-Tai;Kim, Chang-Han;Lee, Du-Heon;Lee, Young-Ho
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05b
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    • pp.81-83
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    • 2011
  • A modular house is a house that is assembled on-site from modularized units. As such units are manufactured in a factory, the construction period is reduced, resources are recycled, and quality is improved. However, the construction technique applied to conventional modular houses has not overcome certain structural restrictions, as it is currently used to build houses less than 4 stories in height, which means that it lacks economic feasibility. For this reason, this research aims to develop a scenario of a construction method for Korean modular housing that can be applied to urban-type housing higher than 12 stories. This research is expected to provide fundamental data necessary for the future development of a construction method for Korean modular housing.

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A Study on the Unit Modular System Process Application Plan (모듈러공법의 국내 적용 활성화 방안에 대한 연구)

  • Kim, Do-Min;Lim, Jae-Bok;Kim, Ju-Hyung;Kim, Jae-Jun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.113-114
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    • 2012
  • The productivity of the construction industry is lower than other industries. Modular system is suggested to enhance the productivity of the construction industry. Modular system is a construction method which installs units manufactured in factory on site. It enables to reduce the duration and improve the quality of the constructions. However, the construction technique applied to modular system has not overcome certain structural problems. To solve the problems and motivate the application of modular system, this study propose the hybrid system which use core to resist a lateral force.

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Improvement of Manufacturing Drawings for Manufacturing Quality Assurance of Modular Housing Unit (모듈러 주거시설의 단위유닛 제작품질 확보를 위한 공장제작도서 개선 연구)

  • Hwang, Hyun-Jun;Jung, Chan-woo
    • Journal of the Korean housing association
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    • v.27 no.6
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    • pp.137-144
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    • 2016
  • In modular architecture, manufacturing drawing which includes whole information for modular unit production is essential since works for modular unit have to be performed in manufacturing factory not construction field. Although the manufacturing drawing is important as known it is insufficient to utilize the manufacturing drawing in modular architecture project and this makes modular unit low-quality with re-work and work time delay. To prevent low-quality modular unit caused by insufficient manufacturing drawing, in this research firstly manufacturing drawing's current situation and error cases in manufacturing phase of past modular housing project were analyzed, and correlation between reduction of errors occurance frequency and improving manufacturing drawing was verified. Secondly manufacturing drawing improvement factors were deducted in interior, furniture, mechanical work phase which errors' occurance rate is high and the way of deducting manufacturing drawing lists and contents were suggested with light-weight work as an example in case of new type of errors occurance. A series of research process can contribute to good-quality modular unit by errors reduction. As a result of research, about half of errors occurance can be reduced with suggested manufacturing drawing improvement factors. And the manufacturing drawing process can contribute to modular production which have uniform quality.

Development of Manufacturing Planning for Multi Modular Construction Project based on Genetic-Algorithm (유전자 알고리즘 기반 다중 모듈러 건축 프로젝트 수행 시 모듈러 유닛 공장생산계획수립 모델 개발)

  • Kim, Minjung;Park, Moonseo;Lee, Hyun-soo;Lee, Jeonghoon;Lee, Kwang-Pyo
    • Korean Journal of Construction Engineering and Management
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    • v.16 no.5
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    • pp.54-64
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    • 2015
  • The modular construction has several advantages such as high quality of product, safe work condition and short construction duration. The manufacturing planning of modular construction should consider time frame of manufacturing, transport and erection process with limited resources (e.g., modular units, transporter and workers). The manufacturing planning of multi modular construction project manages the modular construction's characteristics and diversity of projects, as a type of modular unit, modular unit quantities, and date for delivery. However, current modular manufacturing planning techniques are weak in dealing with resource interactions and each project requirement in multi modular construction project environments. Inefficient allocation of resources during multi modular construction project may cause delays and cost overruns to construction operation. In this circumstance, this research suggest a manufacturing planning model for schedule optimization of multi project of modular construction, using genetic algorithm as one of the powerful method for schedule optimization with multiple constrained resources. Comparing to the result of the existed schedule of case study, setting optimized scheduling for multi project decrease the total factory producing schedule. By using proposed optimization tool, efficient allocation of resource and saving project time is expected.

Fire Resistant Regulation Status and Activation Plan of Domestic Modular Construction (국내 모듈러 건축의 내화구조 제도 현황 및 활성화 방안)

  • Choi, Yun-Jeong;An, Jae-Hong
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.6
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    • pp.673-680
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    • 2022
  • Modular construction is recognized as a construction method with various advantages, such as shortening the construction duration, achieving quality control through factory production, ease of maintenance, and reduced construction costs due to reduced weight of materials. However, despite efforts by the modular industry and government to activate modular construction, it has rarely been established in the domestic market. Currently, there are technical limitations to the modular construction fire resisting technology applied to general buildings. The lack of access to modular construction fire resistance regulation is considered a major factor. In this study, the current status and problems with modular construction fire resistance regulation, a significant hindrance factor, were considered to activate modular construction. This study is intended to present a direction for institutional improvement in modular construction fire resistance and a direction for research and development.

Basic study for development of bottom-up infill module for high rise building (고층 건축물을 위한 bottom-up Infill module 개발 기초 연구)

  • Sung, Soojin;Lim, Chaeyeon;Na, Youngju;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.164-165
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    • 2015
  • Modular construction technique is an adaptation of factory-based mass production concept in ordinary manufacturing industries to construction industry and it assumes that panels, units, etc. are fabricated in factories and assembled in construction sites. Given its structural limitations, modular construction technique is primarily used in low-story buildings whose maximum height is usually five stories, but researchers are actively studying possible adaptation of modular construction technique to high-rise building designs these days as in the case of infill-type modular construction design. Infill-type modular construction technique, most frequently used in high-rise building construction projects, completes frame construction first in reinforced concrete structures and fills unit modules in such structures. However, infill-type modular construction technique leads to longer construction schedule accompanying increase in construction cost, cost overrun due to additional of temporary work, and possible damage to units in the wake of facility construction. Accordingly, this study is performed as a basic study for the development of bottom-up infill-type modular construction technique intended to construct structural frames and fill in units sequentially in a bid to address such drawbacks of current infill-type modular construction technique.

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Present Condition and Development of Mechanical Utility System for Modular Construction (모듈러 건축용 기계설비 시스템 현황 및 개발에 관한 연구)

  • Lee, Jae-Soo;Choi, Jun-Sok
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.19-20
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    • 2016
  • Domestic construction industry has experienced many difficulties as it has been on a downward. It's a way that active modular structure market to solve this problem. However, as Modular structure technical standard in Korea is in the early stages, our modular factory maufactured rate is almost 40% lower than overseas. Besides, there is less design diversity so it just applies for a few buildings like low-rise building and general group barrackes. To deal with these problems, it is essential to modulating the equipment which can improve the production rate. This will help to ensure the quality, shortening of the construction period, the reduction of labor costs. We have defined the name of segmented by each installation location of the equipment to modulating equipment. And it was examined the suitability of the modulating of the location-specific utility system. The results of the analysis are discussed on the page.

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A Study on the Reduction Plan About Prefabricated Wall Construction Error Rates for BIM-based Modular Construction (BIM기반 모듈러 건축의 조립식 벽체 시공 오차율 저감방안에 대한 연구)

  • Suh, Bong-Gyo;Bae, Seong-Jae;Yun, Seok-Heon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.213-214
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    • 2013
  • Recently, modular construction has been begun to introduce actively for improvment of productivity in the construction industry. By the way, the construction technology is being IT through BIM. This is why modular construction needs BIM technology. In this study, we analyze the problems in the current modular construction at factory production stage. The way to extract 3D shop drawings using BIM is suggested to solve this problem.

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