• 제목/요약/키워드: Model Material Test

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모델재를 이용한 회전단조 공정의 시뮬레이션 (Simulation of Rotary Forging Process by Model Material Technique)

  • 윤덕재;최석우;나경환;김종호
    • 소성∙가공
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    • 제4권1호
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    • pp.9-16
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    • 1995
  • Model material technique, which requires only the small space of experimental set-up and low cost for experiment, is used to estimate the deformed profile and the forging load in rotary forging. The materials and working conditions are determined to satisfy the similitude conditions between the model test and the prototype test. The model material of the so-called plasticine and the mild steel are chosen as specimens, and they represent almost the same value of strain gardening exponent in the stress-strain relationship. Lubricant in the model test is also carefully selected so that it gives the same frictional conditions at the tool-specimen interface. Experiments for two kinds of specimens are carried out in each testing equipment at room temperatue. From the experiments the deformed dimensions and the forging loads are measured and compared with each other by using the simulation coefficients. It is shown that there are good agreements between the model test and the prototype test. Finally, for verifying the availability of the model material technique this mathod is applied to forging of bevel gear product. the good result is obained which can demonstrate that the model material technique is very efficent for estimating or developing a new process.

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표준 인장시험과 반복하중 C(T) 시험을 이용한 균열해석에서의 Chaboche 복합경화 모델 결정법 (Determination of Chaboche Cyclic Combined Hardening Model for Cracked Component Analysis Using Tensile and Cyclic C(T) Test Data)

  • 황진하;김훈태;류호완;김윤재;김진원;권형도
    • 한국압력기기공학회 논문집
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    • 제15권2호
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    • pp.31-39
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    • 2019
  • Cracked component analysis is needed for structural integrity analysis under seismic loading. Under large amplitude cyclic loading conditions, the change in material properties can be complex, depending on the magnitude of plastic strain. Therefore the cracked component analysis under cyclic loading should consider appropriate cyclic hardening model. This study introduces a procedure for determining an appropriate cyclic hardening model for cracked component analysis. The test material was nuclear-grade TP316 stainless steel. The material cyclic hardening was simulated using the Chaboche combined hardening model. The kinematic hardening model was determined from standard tensile test to cover the high and wide strain range. The isotropic hardening model was determined by simulating C(T) test under cyclic loading using ABAQUS debonding analysis. The suitability of the material hardening model was verified by comparing load-displacement curves of cyclic C(T) tests under different load ratios.

Evaluating damage scale model of concrete materials using test data

  • Mohammed, Tesfaye A.;Parvin, Azadeh
    • Advances in concrete construction
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    • 제1권4호
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    • pp.289-304
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    • 2013
  • A reliable concrete constitutive material model is critical for an accurate numerical analysis simulation of reinforced concrete structures under extreme dynamic loadings including impact or blast. However, the formulation of concrete material model is challenging and entails numerous input parameters that must be obtained through experimentation. This paper presents a damage scale analytical model to characterize concrete material for its pre- and post-peak behavior. To formulate the damage scale model, statistical regression and finite element analysis models were developed leveraging twenty existing experimental data sets on concrete compressive strength. Subsequently, the proposed damage scale analytical model was implemented in the finite element analysis simulation of a reinforced concrete pier subjected to vehicle impact loading and the response were compared to available field test data to validate its accuracy. Field test and FEA results were in good agreement. The proposed analytical model was able to reliably predict the concrete behavior including its post-peak softening in the descending branch of the stress-strain curve. The proposed model also resulted in drastic reduction of number of input parameters required for LS-DYNA concrete material models.

강제치환 거동특성에 관한 원심모형실험 (Centrifuge Model Experiments on Behaviour Characterisitc in Forced Replacement Method)

  • 이종호;박병수;정길수;유남재
    • 산업기술연구
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    • 제23권A호
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    • pp.131-137
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    • 2003
  • This thesis is results of centrifuge model experiments to investigate the behavior of replacement method in dredged and reclaimed ground. For experimental works, centrifuge model tests were carried out to investigate the behavior of replacement method in soft clay ground. Basic soil property tests were performed to find mechanical properties of clay soil sampled from the southern coast of Korea which was used for ground material in the centrifuge model tests. Reconstituted clay ground of model was prepared by applying preconsolidation pressure in 1g condition with specially built model container. Centrifuge model tests were carried out under the artificially accelerated gravitational level of 50g. Replacing material of leads having a certain degree of angularity was used and placed until the settlement of embankment of replacing material was reached to the equilibrium state. Vertical displacement of replacing material was monitored during tests. Depth and shape of replacement, especially the slope of penetrated replacing material and water contents of clay ground were measured after finishing tests. Model tests of investigating the stability of embankment after backfilling were also performed to simulate the behavior of the dike treated with replacement and backfilled with sandy material. As a result of centrifuge model test, the behavior of replacement, the mechanism of the replacing material being penetrated into clay ground and depth of replacement were evaluated.

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Material modeling of steel fiber reinforced concrete

  • Thomee, B.;Schikora, K.;Bletzinger, K.U.
    • Computers and Concrete
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    • 제3권4호
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    • pp.197-212
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    • 2006
  • Modeling of physically non-linear behavior becomes more and more important for the analysis of SFRC structures in practical applications. From this point of view we will present an effective, three-dimensional constitutive model for SFRC, that is also easy to implement in commercial finite element programs. Additionally, the finite element analysis should only require standard material parameters which can be gained easily from conventional experiments or which are specified in appropriate building codes. Another important point is attaining the material parameters from experimental data. The procedures to determine the material parameters proposed in appropriate codes seem to be only approximations and are unsuitable for precise structural analysis. Therefore a finite element analysis of the test itself is used to get the material parameters. This process is also denoted as inverse analysis. The efficiency of the proposed constitutive model is demonstrated on the basis of numerical examples and their comparison to experimental results. In the framework of material parameter identification the idea of a new, indirect tension testing procedure, the "Modified Tension Test", is adopted and extended to an easy-to-carry-out tension test for steel fiber reinforced concrete specimens.

Prediction of Mechanical Behavior for Carbon Black Added Natural Rubber Using Hyperelastic Constitutive Model

  • Kim, Beomkeun
    • Elastomers and Composites
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    • 제51권4호
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    • pp.308-316
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    • 2016
  • The rubber materials are widely used in automobile industry due to their capability of a large amount of elastic deformation under a force. Current trend of design process requires prediction of functional properties of parts at early stage. The behavior of rubber material can be modeled using strain energy density function. In this study, five different strain energy density functions - Neo-Hookean model, Reduced Polynomial $2^{nd}$ model, Ogden $3^{rd}$ model, Arruda Boyce model and Van der Waals model - were used to estimate the behavior of carbon black added natural rubber under uniaxial load. Two kinds of tests - uniaxial tension test and biaxial tension test - were performed and used to correlate the coefficients of the strain energy density function. Numerical simulations were carried out using finite element analysis and compared with experimental results. Simulation revealed that Ogden $3^{rd}$ model predicted the behavior of carbon added natural rubber under uniaxial load regardless of experimental data selection for coefficient correlation. However, Reduced Polynomial $2^{nd}$, Ogden $3^{rd}$, and Van der Waals with uniaxial tension test and biaxial tension test data selected for coefficient correlation showed close estimation of behavior of biaxial tension test. Reduced Polynomial $2^{nd}$ model predicted the behavior of biaxial tension test most closely.

에폭시 그래나이트재를 이용한 공작기계 베드 모델의 구조 특성에 관한 실험적 연구 (Experimental Study on Structural Characteristics of Machine Bed Model Using Epoxy-Granite Material)

  • 맹희영;박명일;원시태;김종호;이후상;박종권
    • 한국정밀공학회지
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    • 제11권1호
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    • pp.89-96
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    • 1994
  • This study is to develop a new composite material, a mixture of epoxy resin and granite aggergates which is called Expoxy-Granite, to overcome the inherent disadvantages of conventional materials commonly used as a bed structure material of long-term dimensional/ thermal stability. Under the various manufacturing conditions which could be formulated through experimental investigation, we have constructed 6 kinds of Epoxy-Granite structure models having one fifth the size of the ultra-precision machine tool bed structure. They are compared with cast iron and pure granite models through the dynamic test and the thermal deformation test. Both in the steel ball dropping test and in the forced vibration test, three types of epoxy-granite models made in this study have shown much better dynamic characteristics than the cast iron model and almost the same characteristics as compared with the pure granite model. In the thermal deformation test the above composite materials have also represented lower thermal displacements in the vertical direction of each model as compared with other specimens. It is therefore seen that the epoxy-granite complsite material can be applied to the construction of high-precision machine tool bed, instead of cast iron or pure granite.

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연직배수재료로 폐콘크리트 활용에 관한 기초연구 (Utilization of Waste Concrete as Vertical Drain Material)

  • 이용수;정하익;김우성;권용완
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2001년도 봄 학술발표회 논문집
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    • pp.571-576
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    • 2001
  • This paper presents the utilization of waste concrete as vertical drain material. The materials used as vertical drain material were the waste concrete, obtained from the demolished apartments or concrete structure and sand. In this study, laboratory model test was performed to investigate settlement and bearing capacity between sand compaction pile and waste concrete compaction pile. The results of laboratory model test showed that the improvement efficiency of soft ground by waste concrete compaction pile was better than sand compaction pile.

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유리 섬유 강화 폴리우레탄 폼의 온도 및 변형률 속도 의존 재료 거동 모델링 (Modeling of the Temperature-Dependent and Strain Rate-Dependent Dynamic Behavior of Glass Fiber-Reinforced Polyurethane Foams)

  • 이동주;신상범;김명현
    • 한국해양공학회지
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    • 제33권6호
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    • pp.547-555
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    • 2019
  • The purpose of this study was to establish a numerical model of polyurethane foam (PUF) to simulate the dynamic response and strength of membrane-type Liquefied natural gas (LNG) Cargo containment system (CCS) under the impact load. To do this, initially, the visco-plastic behavior of PUF was characterized by testing the response of the PUF to the impact loads with various strain rates as well as PUF densities at room temperature and at cryogenic conditions. A PUF material model was established using the test results of the material and the FE analysis. To verify the validation of the established material model, simulations were performed for experimental applications, e.g., the dry drop test, and the results of FEA were compared to the experimental results. Based on this comparison, it was found that the dynamic response of PUF in dry drop tests, such as the reaction force and fracture behaviors, could be simulated successfully by the material model proposed in this study.

열팽창성 그래파이트 함량에 따른 고탄성 도료 소재의 특성 분석 및 비선형 재료모델을 활용한 물성 예측 시뮬레이션 연구 (Characteristics Analysis of Highly Elastic Materials according to the Graphite Content and a Simulation Study of Physical Properties Prediction Using a Nonlinear Material Model)

  • 유성훈;이종혁;김대철;이병수;심지현
    • 한국염색가공학회지
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    • 제34권4호
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    • pp.250-260
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    • 2022
  • In this research, a high-elasticity acrylic emulsion binder with core-shell polymerization and self-crosslinking system is mixed with a flame-retardant water-dispersed polyurethane (PUD) binder. In addition, finite element analysis was conducted through virtual engineering software ANSYS by applying three representative nonlinear material models. The most suitable nonlinear material model was selected after the relative comparison between the actual experimental values and the predicted values of the properties derived from simulations. The selected nonlinear material model is intended to be used as a nonlinear material model for computational simulation analysis that simulates the experimental environment of the vibration test (ASTM E1399) and the actual fire safety test (ASTM E1966). When the mass fraction of thermally expandable graphite was 0.7%, the thermal and physical properties were the best. Among the nonlinear material models, the simulation result of the Ogden model showed the closest value to the actual result.