• Title/Summary/Keyword: Miniature gear

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Improvement of fatigue resistance of the miniature gear by controlling holding time of temperature in the hot powder extrusion process (분말 압출 공정에서 온도 유지시간 제어를 통한 미세기어의 내피로성 향상 연구)

  • Kim, J.W.;Lee, K.H.;Hwang, D.W.;Kim, B.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.449-452
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    • 2009
  • This paper was designed to fabricate the miniature spur gear with pitch circle of 1.8 by hot extrusion process of mechanically alloyed Zn-22wt%Al powder at various temperature. The mechanical alloying was preformed for ball milled times of 8h, 16h and 32h by the planetary ball milling. Mechanically alloyed powders were compacted cylindrical performs. Extrusions of the miniature spur gear using the alloyed powder were carried out at different extrusion temperatures. The extruded spur gear was sintered for 2h at $350^{\circ}C$ in argon atmosphere. The friction between the die and the powdered billet and the internally different density due to complex product shape cause the internal crack. To overcome the mentioned problems, high dimensional accuracy at cross section of the spur gear and uniform Vickers hardness could be obtained by graphite lubricant and controlling holding time.

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Manufacturing Powder Extrusion Die and Experiment for Fabrication of Miniature Helical-Gears (소형 헬리컬 기어 제조를 위한 분말 압출 금형 제작 및 실험)

  • Hwang, D.W.;Lee, K.H.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.19 no.5
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    • pp.283-289
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    • 2010
  • Extrusion process in the bulk material for fabrication of miniature helical gears has problems such as a high forming load and short tool life because the cross-section is complex and asymmetry. To overcome these problems, in this study, miniature helical gears were fabricated by Zn-22Al powder hot extrusion. The included die angle for minimum extrusion load and improving die filling was determined by FE-simulation. The Zn-22Al spheroidal powder produced by gasatomization were compacted and sintered for extrusion experiment. The dimension of helical-gear is 0.3mm in module, 3.35mm in pitch diameter, $15^{\circ}$ in helix angle and the number of teeth is 12. All of the extrusion experiments were performed with internal helical gear die which was machined by precision electric discharge machining using the electrode. The experiment was conducted at $190^{\circ}C$ to $310^{\circ}C$ to obtain extrusive and mechanical properties. The extruded helical gears were analyzed through extrusion load, Vickers hardness and SEM images for each extrusion temperature. The powder hot extrusion process was successfully applied to fabricate a miniature helical gear.

Extrusion of Spur Gear Using High-Energy Ball Milled Al-78Zn Powder (고에너지 볼밀법으로 제조된 Al-78Zn Powder를 이용한 스퍼기어의 압출)

  • Kim, Jin-Woo;Lee, Sang-Jin;Lee, Jung-Min;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.440-446
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    • 2009
  • This paper was designed to fabricate the miniature spur gear with pitch circle of 2.25mm using extrusion process of a mechanically alloyed Al-78wt%Zn powder. The mechanical alloying of the powder particles were performed for ball milled times of 4h, 8h, 16 and 32h by the planetary ball milling. The mechanical properties of these alloyed powders, which were compacted and sintered-cylindrical preforms, were estimated using compression test. The results showed that the alloyed powder with average particle size of $10{\mu}m$ milled for 32h has the highest compressive(fractured) strength(288MPa). Extrusions of the miniature spur gear using the alloyed powder were carried out at different extrusion temperatures. Extrusion temperature of $300^{\circ}C$ provided the spur gear with the highest relative density and Vickers hardness and without any surface defects.

A STUDY ON THE ARMILLARY SPHERE OF TONGCHEON-UI DESCRIBED BY HONG DAE-YONG (홍대용 통천의의 혼천의 연구)

  • MIHN, BYEONG-HEE;YUN, YONG-HYUN;KIM, SANG HYUK;KI, HO CHUL
    • Publications of The Korean Astronomical Society
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    • v.36 no.3
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    • pp.79-95
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    • 2021
  • This study aims to develop a restoration model of an armillary sphere of Tongcheon-ui (Pan-celestial Armillary Sphere) by referring to the records of Damheonseo (Hong Dae-Yong Anthology) and the artifact of an armillary sphere in the Korean Christian Museum of Soongsil University. Between 1760 and 1762, Hong, Dae-Yong (1731-1783) built Tongcheon-ui, with Na, Kyung-Jeok (1690-1762) designing the basic structure and Ann, Cheo-In (1710-1787) completing the assembly. The model in this study is a spherical body with a diameter of 510 mm. Tongcheon-ui operates the armillary sphere by transmitting the rotational power from the lantern clock. The armillary sphere is constructed in the fashion of a two-layer sphere: the outer one is Yukhab-ui that is fixed; and the inner one, Samsin-ui, is rotated around the polar axis. In the equatorial ring possessed by Samsin-ui, an ecliptic ring and a lunar-path ring are successively fixed and are tilted by 23.5° and 28.5° over the equatorial ring, respectively. A solar miniature attached to a 365-toothed inner gear on the ecliptic ring reproduces the annual motion of the Sun. A lunar miniature installed on a 114-toothed inner gear of the lunar-path ring can also replay the moon's orbital motion and phase change. By the set of 'a ratchet gear, a shaft and a spur gear' installed in the solstice-colure double-ring, the inner gears in the ecliptic ring and lunar-path ring can be rotated in the opposite direction to the rotation of Samsin-ui and then the solar and lunar miniatures can simulate their revolution over the period of a year and a month, respectively. In order to indicate the change of the moon phases, 27 pins were arranged in a uniform circle around the lunar-path ring, and the 29-toothed wheel is fixed under the solar miniature. At the center of the armillary sphere, an earth plate representing a world map is fixed horizontally. Tongcheon-ui is the armillary sphere clock developed by Confucian scholars in the late Joseon Dynasty, and the technical level at which astronomical clocks could be produced at the time is of a high standard.

Ultra Miniature Eddy Current Sensor with 3 Axes for On-Machine-Measurement (기상측정용 3축 구조의 초소형 와전류 센서 개발 및 평가)

  • Kim, Sun-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.27-32
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    • 2010
  • The OMM(On-Machine-Measurement) system has many advantages compare to conventional measurement in the way the time and cost. But, the sensor suitable to OMM system is restrictive use. Touch trigger probe sensor has long time for measurement and non-contact sensor has directional demerit. Because the long mechanical parts such as gear and lead screw for pump, injector and machine tools has big and heavy, unclamp and transferring for measurement in machining process is very difficult. This paper presents a development of ultra miniature eddy current displacement sensor with 3 axes for On-Machine-Measurement system. The accuracy of the sensor is experimentally proved in the grinding machine. In experimental results, the accuracy has under ${\pm}5\;{\mu}m$.

Building of Remote Control System for Steering Gear Using Miniature Ship (모형선박을 이용한 원격 조타제어시스템의 구축)

  • 서기열;홍태호;김화영;박계각
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2003.05a
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    • pp.287-291
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    • 2003
  • 현대의 선박운항에 있어서 선내 노동의 경감과 운항의 안정성 및 경제성 확보를 위하여 선박 자동화 및 원격 조종화가 이루어지고 있다. 또한, 선박조종 및 작업제어를 위하여 컴퓨터를 이용한 통합제어 시스템에 관한 연구도 활발하게 진행되고 있다. 그러나 소형선박 빛 어선과 같은 환경에서의 지능형 시스템에 관한 연구는 많이 부족한 실정이다. 인공지능기법을 이용하여 보다 인간 친화적인 시스템을 구현하고, 음성인식기술을 이용하여 원격으로 선박 조타기를 제어하여 조업자의 부담경감 및 인원절감의 효과를 가져올 수 있는 선박 조종시스템의 개발이 절실하다. 본 논문에서는 PC를 기반으로 하여 원격으로 모형 선박의 조타기를 제어하는 시스템을 구축하였다. 구체적인 연구 방법으로는, 음성인식기술과 지능형 학습 기법을 바탕으로 음성지시기반학습 시스템을 구축하고, 퍼지 조타수 조작모델을 구현하여 PC 기반 원격 제어시스템을 구현하였다. 또한, 구축된 원격 조타제어시스템을 축소된 선박모형(Miniature Ship) 시스템에 적용하여 그 효용성을 확인하였다.

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Intelligent Control System for Ship Steering Gear Using TCP/IP (TCP/IP 기반의 지능형 조타제어시스템에 관한 연구)

  • Seo Ki-Yeol;Oh Se-Woong;Cho Deuk-Jae;Park Sang-Hyun;Suh Sang-Hyun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2006.05a
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    • pp.305-309
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    • 2006
  • The important field of research on ship operation is related to the high efficiency of transportation, the convenience of maneuvering ships and the safety of navigation. For these purposes, many intelligent technologies for ship automation have been required and studied. As a way of practical application for a smart ship based on network system, this paper proposes the intelligent control system for ship steering gear based on TCP/IP and desires to testify the validity of the proposal by applying the fuzzy control model to the steering gear system. As study method, the fuzzy inference was adopted to build the maneuvering models of steersman and then the network system was implemented using the TCP/IP Socket programming. Lastly, the miniature steering control system was designed to testify for its effectiveness.

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Building of Remote control System for Ship′s Steering Gear Based on Voice Instruction (음성지시기반 원격 선박조타제어시스템의 구축)

  • 박계각;서기열
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2003.05a
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    • pp.329-333
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    • 2003
  • 최근 전문가의 지식과 경험정보가 데이터베이스로 구축된 전문가 시스템의 지식 정보를 이용하여 안전하고 효율적인 선박운항이 가능한 지능형 선박 시스템에 관한 연구가 활발하게 진행되고 있다. 인공지능기법을 이용하여 보다 인간 친화적인 시스템을 구현하고, 음성인식기술을 이용하여 원격으로 선박 조타기를 제어하여 조업자의 부담경감 및 인원절감의 효과를 가져올 수 있는 선박 조종시스템의 개발이 절실하다. 따라서, 본 논문에서는 PC를 기반으로 하여 일격으로 모형 선박의 조타기를 제어하는 시스템을 구축한다. 구체적인 연구방법으로는, 음성인식기술과 지능형 학습 기법을 바탕으로 음성지시기반학습 시스템을 구축하고, 퍼지 조타수 조작모델을 구현하여 PC 기반 원격 제어시스템을 구축한다. 또한, 구축된 원격 조타제어시스템을 축소된 선박모형(Miniature Ship) 시스템에 적용하여 그 효용성을 확인하였다.

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