• 한국생산제조학회지
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• 제18권4호
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• pp.381-387
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• 2009

The end-milling force behaviour is very complex and it is related to a de-noising phenomenon, so it is very difficult to detect and diagnose this static cutting force phenomenon. This paper presents a new method of filtering of end-milling force in end-milling operation using filter bank technique, based on the wavelet transform. In this paper by comparing the history of end-milling force using wavelet filtering the fundamental end-milling property of the wavelet transform is well reviewed and analyzed. This result of wavelet transform using filter bank shows the possible static prediction of end-milling force with severe dynamic properties such as chatter in end-milling operation.

• 반도체디스플레이기술학회지
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• 제13권3호
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• pp.51-55
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• 2014

Ni-CNT(Carbon Nanotubes) composite coating is often used for the surface treatment of mechanical/electronic devices to improve the properties of the Ni coating. For the Ni-CNT coating, the dispersion of CNT fibers is a critical process. In this study, ultrasonic treatment instead of the conventional ball milling was attempted as a dispersion method for the electroless Ni-CNT coating. SEM-EDX analysis was performed and contact angle, sheet resistance, and micro-hardness were measured. Results showed that the ultrasonic treatment was comparable to the ball milling, as a dispersion method, but the difference was negligible. However, combined ball milling and ultrasonic treatment(double treatment) showed much improved micro-hardness value, above 350Hv(close to the value obtained by the Ni-CNT electroplating). In addition, electroless Ni-CNT(double-treated) coatings formed on the thin Ni film deposited by the electroless plating(double coating) showed better mechanical properties. Thus, double treatment and double coating are suggested as an improved electroless Ni-CNT coating method.

• 한국근적외분광분석학회:학술대회논문집
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• 한국근적외분광분석학회 2001년도 NIR-2001
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• pp.1125-1125
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• 2001

Micro-scale test methods are producing small-sample size where the conventional physical and chemical tests can not be used (high standard deviation, uncertain sampling conditions, low repeatability). Different small-scale test methods were developed recently for determination of physico-chemical, functional, rheological properties of wheat or wheat dough using miniaturized instruments with sophisticated sample preparation/handling and mechanics (RVA, 2 g mixograph, micro-Z-arm mixer, small-scale noodle maker, micro-baking method etc.). The small-scale methodologies can be used as basic research tools or as technology supported measurements and can be also essential in the early selection for quality traits in breeding programs. The milling as a sample preparation step is essential procedure providing good quality flour or semolina samples from small amount of grain (5-10 g) in a reproducible and reliable way. The aim of present study was to use NIR as quality control tool, and to evaluate the recently developed and manufactured micro-scale lab mill (FQC-2000) produced by Inter-Labor Co. Ltd., Hungary. The milling characteristics of the new instrument were compared to other laboratory mills and the effects of milling action on the chemical composition of fractions were analysed. The fractions were tested with both chemical and near infrared spectroscopic methods. The micro-scale milling resulted significantly different yields, particle size distributions and different fractions from compositional point of view. The near infrared spectra were sensitive enough to distinguish the fractions obtained by different milling procedures. Quantitative NIR calibration equations were developed and tested in order to measure the chemical composition of characteristic milling fractions. Special qualification procedure the PQS (Polar Qualification System) method was used for detecting the differences between fractions obtained by macro and micro-milling procedures. The results and the limitations of PQS method in this application will be discussed.

• 한국정밀공학회지
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• 제13권6호
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• pp.161-167
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• 1996

In five-axis milling, optimal CL-data (cutter location data) should be generated to have advantages over three-axis milling in terms of accuracy and efficiency. This paper presents an algorithm for generating collision-free CL-data for five-axis milling using potential energy method. By virtually charging the cutter and part surfaces with static electricity, global collision as wells as local interference is eliminated. Additionally, machining efficiency is improved by minimizing the curvature difference between the part surface and tool swept surface at a CC-point (cutter contact point) simultaneously.

• 한국세라믹학회지
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• 제41권8호
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• pp.588-592
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• 2004

Dynamic Milling (DM) 방법에 의한 $UO_2$ 분말의 특성 변화가 밀도에 미치는 영향을 조사하였다 분쇄시간(0∼8시간)의 증가에 따라 분말입자의 크기는 감소하며 둥근 형태를 지녔으며, 비표면적과 O/U 비는 증가하였다. 이러한 특성 변화에 의해 성형밀도는 증가한 반면에, 소결밀도는 감소하는 경향을 보였다. 소결밀도의 감소는 분말 분쇄과정에서 야기된 $UO_2$ 분말의 O/U 비의 증가가 주된 영향을 미친 것으로 사료된다.

• 한국생산제조학회지
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• 제22권3호
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• pp.437-446
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• 2013

There have been numerous studies on end milling processes. However, these have been restricted to the application of tools for special cutting purposes. A side milling cutter can handle long, deep, and open slots in a more efficient manner, and it provides the best stability and productivity for this type of milling. In this paper, a method to predict the cutting forces in side milling is described, and simulated cutting forces are compared with those obtained by cutting experiments. In particular, the side milling process easily generates relative motion between the tools and the workpiece because it produces intermittent cutting forces that cause vibrations over a wide frequency range. Therefore, the application of a dynamic cutting model instead of a static cutting model is appropriate to forecast the cutting forces more accurately.

• 반도체디스플레이기술학회지
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• 제16권2호
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• pp.79-84
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• 2017

This paper outlines the Taguchi optimization methodology, which is applied to optimize cutting parameters in end milling when machining STS304 with TiAlN coated SKH59 tool under up and down end milling conditions. The end milling parameters evaluated are depth of cut, spindle speed and feed rate. An orthogonal array, signal-to-noise (S/N) ratio and analysis of variance (ANOVA) are employed to analyze the effect of these end milling parameters. The Taguchi design is an efficient and effective experimental method in which a response variable can be optimized, given various control and noise factors, using fewer resources than a factorial design. An orthogonal array of $L_9(33)$ was used. The most important input parameter for cutting force, however, is the feed rate, and depending on the cutter rotation direction. Finally, confirmation tests verified that the Taguchi design was successful in optimizing end milling parameters for cutting force.

• 한국산학기술학회논문지
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• 제18권10호
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• pp.448-453
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• 2017

본 연구는 CAD/CAM 시스템을 활용하여 제작방식 및 재료에 따른 Coping crown의 변연 적합도를 비교하여 최적의 제작방식 및 재료를 비교하고자 하였다. 제작방식 및 재료에 따른 코핑 크라운을 제작하였고, 리플리카 테크닉을 사용하여 변연적합도 측정을 실시하였다. 제작법과 재료에 따른 비교분석을 위해 이원배치분산 분석을 실시하였으며 서로 다른 평균값들의 비교 분석을 위해서 일원배치분산분석을 실시하였다. 연구결과 합금을 Milling법으로 제작한 MM군은 114.6, MS군은 111.4 값을 나타냈고, Milling/Sintering 법으로 제작한 MSC군은 67.2, MSS군은 50.9값을 나타냈고, Printing 법으로 제작한 SLME군은 100.5, SLMR군은 113.2값을 나타냈고, 세라믹의 Milling/Sintering 법으로 제작한 MSZ군은 35.6, MSC군은 36.3값을 나타냈고, 제작방식과 재료에 따른 이원배치분산분석 결과는 제작방식에에 따른 유의한 차이는 보이지 않았으나, 재료에 따른 유의한 차이는 나타내었다. 가장 높은 변연적합도를 보인 군은 세라믹 재료의 Milling/sintering 법이 가장 낮은 값을 보이며 최적의 방법으로 검증이 되었다. 그러나 CAD/CAM 시스템을 활용하여 제작된 Coping crown의 변연 적합도는 임상에서 허용이 가능한 수치값에 해당하므로 임상에 적용이 가능한 것으로 나타났다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1994년도 추계학술대회 논문집
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• pp.199-204
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• 1994

A method for determining the collision-free tool orientation for 5-axis milling is presented. In 5-axis milling, the proper tool orientation as well as the optimal CC-data has to be selected to machine the workpiece efficiently and accurately and accurately. Essentially, the tool orientation should be determined to avoid collisions between the tool and workpiece and to enable efficient machining. In this work, the tool orientation is determined at every CC-point which is assumed to be given. The procedure uses the potential energy method that assumes the tool and the part surfaces are charged with static electricity. This approach can detect can deteat both global and local collisions (gouging) irrespective of the tool shape. Further, in order to increase the machining efficiency, the material removal rate is maximized simultaneously.

• 한국정밀공학회지
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• 제17권8호
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• pp.46-52
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• 2000

3D Welding and Milling is a solid freeform fabrication process which is based on the combination of welding as additive and conventional milling as subtractive technique. This hybrid approach enables direct building of metallic parts with high accuracy and surface finish. Although it needs further improvements it shows an application potential in rapid tooling of injection mold inserts as the investigation results show. To optimize the process for higher surface quality and accuracy effectively Taguchi method is applied to the experimental investigation. in this way relationships between process parameters and final product qualities such as tensile strength and surface hardness are found with minimal efforts.