• 제목/요약/키워드: Milling machine

검색결과 546건 처리시간 0.032초

가상 CNC밀링머신 (Virtualized CNC Milling Machine)

  • 백대균;오명석
    • 한국산업융합학회 논문집
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    • 제4권4호
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    • pp.365-369
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    • 2001
  • This paper presented a new model of virtualized CNC milling machine. The model verifies the over cut, the under cut and the surface roughness using NC file generated from CAM and cutting condition. The model uses Z-map model to verify workpiece. In this paper, the model used the velocities of x, y and z direction and obtained a center point of a hall end mill for modeling Z-map of workpiece. To investigate the performance of the model, simulation study was carried out. As the results, the model gave geometry accuracy of workpiece, the surface roughness and the chip loads in finish cutting that can predict tool chipping. The virtualized CNC machine can he used a flat end mill, a ball end mill and a rounded end mill.

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정면밀리가공에서 챔퍼각 변화에 의한 표면조도 향상 (Improvement of the surface roughness by changing chamfered angle in the face milling)

  • 이성세
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.641-646
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    • 2000
  • A milling process with 45 degree chamfered inserts produces a perfect flat surface only in theory. It is due to many unwanted factors including thermal effect, dynamic effect, the problem of the controller used and the problem of accuracy of the machine tool. In this study, introduced is a method to improve the surface roughness by redesigning of the chamfer angle of the insert, which traditionally has been 45 degree. First, the relationship between the fixed machine coordinate and the relative coordinate on the insert is derived. This transfer matrix is used to determine the new insert angle to maximize the flatness of the machined surface. A newly designed insert is manufactured, and used to carry out the experiment. It is proved that the insert designed by the proposed method produced a much flatter surface than a traditional one.

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컴퓨터 수치제어 자동차용 인사이드 키(Inside Key) 가공기 제어장치 개발 (A Development of the Control System of the Computer Numerical Controlled Milling Machine for the Automobile Inside Keys)

  • 임동진
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1998년도 하계학술대회 논문집 B
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    • pp.672-674
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    • 1998
  • Inside keys for the automobiles are the keys whose key teeth are engraved on the inside of the keys. These types of the keys are very effective in prohibiting making the copies of the keys for the criminal purposes and have excellent mechanical strenth comparing with the ordinary types of the keys. In this paper, a development of the control system for the milling machine which is used for cutting the teeth of the inside keys. This machine is controlled by a computer and the cutting is done automatically according to the key codes which are contained in the key code file. This work is presented to show an example of the industry-university cooperation.

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자동차 시트 쿠션 금형의 DNC 적용에 관한 연구 (A Study on the DNC Application of Car Seat Cushion Die)

  • 이종선;이춘호;손권;김엽래
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 춘계학술대회 논문집
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    • pp.69-74
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    • 1999
  • This paper aims to DNC application of car seat cushion die. DNC systems are consist of CAD(CATIA1, CAM(Z-MASTER, OMEGA) software and CNC milling machine. CAM software is purpose to G-code generation for CNC programming. Then CAM software and CNC milling machine are connect to RS-232-C cable for networking.

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추적오차 및 윤곽오차의 상호 절충을 통한 CNC 밀링머신 이송장치의 위치제어 (Positioning Control through a Trade-off between Tracking Error and Contour Error for a Feed Drive System in CNC Milling Machine)

  • 길형균;양호석;이건복
    • 한국공작기계학회논문집
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    • 제14권6호
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    • pp.1-7
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    • 2005
  • This paper deals with the position control for a feed drive system in CNC milling machine. The study shows that reduction in tacking error does not necessarily increase contouring accuracy, and proposes that a proper control scheme is able to exhibit the optimal tracking and contouring accuracy. The proposed scheme is to fix the parameter of the contouring control, and to find the optimal value of the parameter of the tracking control, which is automatically tuned. The effectiveness of the proposed scheme is confirmed through simulations.

Mechanical Properties of Bulk Amorphous Ti50Cu20Ni20Al10 Fabricated by High-energy Ball Milling and Spark-plasma Sintering

  • Nguyen, H.V.;Kim, J.C.;Kim, J.S.;Kwon, Y.J.;Kwon, Y.S.
    • 한국분말재료학회지
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    • 제16권5호
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    • pp.358-362
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    • 2009
  • Ti$_{50}$Cu$_{20}$Ni$_{20}$Al$_{10}$ quaternary amorphous alloy was prepared by high-energy ball milling process. A complete amorphization was confirmed for the composition of Ti$_{50}$Cu$_{20}$Ni$_{20}$Al$_{10}$ after milling for 30hrs. Differential scanning calorimetry showed a large super-cooled liquid region ($\Delta$T$_x$ = T$_x$ T$_g$, T$_g$ and T$_x$: glass transition and crystallization onset temperatures, respectively) of 80 K. Prepared amorphous powders of Ti$_{50}$Cu$_{20}$Ni$_{20}$Al$_{10}$ were consolidated by spark-plasma sintering. Densification behavior and microstructure changes were investigated. Samples sintered at higher temperature of 713 K had a nearly full density. With increasing the sintering temperature, the compressive strength increased to fracture strength of 756 MPa in the case of sintering at 733 K, which showed a 'transparticle' fracture. The samples sintered at above 693 K showed the elongation maximum above 2%.

Thermal Stability of Amorphous Ti-Cu-Ni-Sn Prepared by Mechanical Alloying

  • Oanha, N.T.H.;Choi, P.P.;Kim, J.S.;Kim, J.C.;Kwone, Y.S.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.953-954
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    • 2006
  • Ti-Cu-Ni-Sn quaternary amorphous alloys of $Ti_{50}Cu_{32}Ni_{15}Sn_3$, $Ti_{50}Cu_{25}Ni_{20}Sn_5$, and $Ti_{50}Cu_{23}Ni_{20}Sn_7$ composition were prepared by mechanical alloying in a planetary high-energy ball-mill (AGO-2). The amorphization of all three alloys was found to set in after milling at 300rpm speed for 2h. A complete amorphization was observed for $Ti_{50}Cu_{32}Ni_{15}Sn_3$ and $Ti_{50}Cu_{25}Ni_{20}Sn_5$ after 30h and 20h of milling, respectively. Differential scanning calorimetry analyses revealed that the thermal stability increased in the order of $Ti_{50}Cu_{32}Ni_{15}Sn_3$, $Ti_{50}Cu_{25}Ni_{20}Sn_5$, and $Ti_{50}Cu_{23}Ni_{20}Sn_7$.

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평면 엔드밀의 최적 가공조건을 위한 실험계획법의 적용 (Application of Design of Experiment Optimum Working Condition in Flat End-Milling)

  • 이상재;배효준;서영백;박흥식;전태옥
    • 한국기계가공학회지
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    • 제2권3호
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    • pp.20-25
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    • 2003
  • The End-milling has been widely used in the industrial world because it is effective to cutting working with various shape. Recently the end-milling is demanded the high-precise technique with good surface roughness and rapid manufacturing time for precision machine and electronic elements. The cutting working of end-milling such as, cutting direction, revolution of spindle, feed rate and depth of cut have an effect on optimum surface roughness. This study was carried out to decide the working condition for optimum surface roughness and rapid manufacturing time by design of experiment and ANOVA. From the results of this study, the optimum working condition for end milling is upward cutting in cutting direction, 600rpm in revolution of spindle, 240mm/mm in feed rate, 2mm in axial depth of cut and 0 25mm in radial depth of cut. The design of experiment has become an useful method to select optimum working condition mend-milling.

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고주파 연소합성 코팅된 Ni-Al계 금속간화합물의 미끄럼 마모 특성에 미치는 볼 밀링의 영향 (Effects of Ball Milling on Sliding Wear Behavior of Ni-Al Intermetallics Coated on Mild Steel through Induction Heating Process)

  • 이한영
    • Tribology and Lubricants
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    • 제34권6호
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    • pp.284-291
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    • 2018
  • Ball-milling for reactant powders in advance and using an induction heating system for Ni-Al intermetallic coating process are known to enhance the reactivity of combustion synthesis. In this work, the effects of the charging weight ratio of ball to powder in ball-milling for reactant Ni-Al powders and the synthesizing temperature in induction heating on sliding wear behavior of the coating layers are investigated. Sliding wear behavior of the coating layers is examined against a tool steel using a pin-on-disc type sliding wear machine. As results, wear of the coating layer ball-milled without ball was severely worn out at the sliding speed of 2m/s, regardless of the synthesizing temperature in induction heating. However, the wear rate of the coating layers at the sliding speed was remarkably decreased with increasing the charging weight ratio of ball in ball-milling for reactant powders. This can be explained by the fact that the void in the coating layer is disappeared and the coating layer is densified by the ball-milling. The evidence showed that pitting damages were disappeared on the worn surface of ball-milled coating layer. Consequentially, the Ni-Al intermetallic coating layer could have better wear resistance at all sliding speed ranges with the ball-milling for reactant powders in advance.

진료실용 밀링머신을 이용한 교합평면 부조화 환자의 완전 구강 회복술 (Full mouth rehabilitation of a patient with occlusal plane discrepancy with milling machine for clinic)

  • 박지만
    • 대한심미치과학회지
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    • 제25권2호
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    • pp.68-78
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    • 2016
  • 최근 디지털 기술이 치과진료실 안으로 점차 파급되고 있다. 진료실용 밀링머신을 활용하여 진료실 내에서 임시치아를 제작할 수 있으며, 이는 반조절성 교합기 탑재 가능 모형스캐너와 직관성이 우수한 치과용 캐드 소프트웨어의 도움으로 규모가 큰 증례에까지 활용 가능할 전망이다. 본 증례보고에서는 반복된 수복치료로 인해 교합평면이 틀어지고, 대합치마모로 교합고경이 상실된 55세 여환을 대상으로 디지털 기술을 활용하여 완전구강회복술을 시행하였으며, 임시치아 디자인 및 진료실 내 밀링가공, 이중스캔을 통한 임시수복물 형태 복제 등을 통하여 양호한 구강회복 결과를 얻었기에 이를 보고하고자 한다.