• 제목/요약/키워드: Mill

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롤러 분쇄기용 테이블 라이너의 파손 해석에 관한 연구 (A Study on on Failure Analysis of Table Liner for Roller Mill)

  • 이동우;홍순혁;이경영;조석수;주원식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.163-169
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    • 2003
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis

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열간 마무리 압연기 전단 스탠드의 채터 진동에 관한 실험적 연구 (Experimental Study on the Chatter Vibration at the Early Stands in Hot Strip Finishing Mills)

  • 최재찬;이성진;이준신;전형일
    • 한국정밀공학회지
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    • 제13권2호
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    • pp.48-61
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    • 1996
  • In the hot strip mill, not only the chatter vibration of finishing stands has a great influence on the surface quality of hot products, but also that is the major factors to shorten the life of rolling mill housings or to create the machine troubles. As long as the mill has been operating, the low frequency chatter at the early mill stands (No.2 and No.3) of POSCO's Kwangyang No.2 hot strip mill had been detected when rolling certain types of products, e.g., thinner gage, hard grade products. For several years, the experimental study was undertaken to analyze the cause of the chatter vibration and establish the methods to avoid the vibration to acceptable levels. The analysis and solution to the vibration problem with recommendations and revised maintenance practice are the subjects of this article.

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회전 기기에서의 카오스 현상에 관한 연구 (Chaotic Phenomenon of Vibration signal in Rolling Mill Soaring)

  • 배영철;김주완
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2001년도 춘계종합학술대회
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    • pp.374-377
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    • 2001
  • 회전체 베어링 상태진단에 신뢰성을 갖기 위하여 여러 가지 진단 방법이 연구되고 있으며, 이때 이용하는 변수는 온도와 소음, 진동 그리고 윤활유가 있으며 분석 방법으로는 온도추이분석, 소음분석, 진동분석, 윤활제 분석방법이 주로 이용되고 있다. 본 연구에서는 압연기 베어링의 상태진단의 변수로 베어링의 진동 신호를 선택하고 이 진동신호에서 비선형성이 강한 신호 즉 카오스적 거동이 있음을 타켄스의 매립법과 포엔카레 단면을 이용하여 확인하였다.

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엔드밀의 정적 강성에 관한 연구 (A Study on the Static Rigidity of the End Mill)

  • 이상규;고성림
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.9-14
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    • 1996
  • The deflection of an end mill is very important in machining process and cutting simulation because it affects directly workpiece accuracy, cutting force, and chattering. In this study, the deflection of the end mill was studied both experimentally and by using finite element analysis. And the moment of inertia of radial cross sections of tile helical end mill is calculated for the determination of the relation between cross section and rigidity of tile tools. Using tile Bernoulli-Euler beam and and the concept of equivalent diameter, a deflection model is established, which includes most influence from tool geomety parameters. It was found that helix angle attenuates the rigidity of the end mill.

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Hydrolysis of Paper Mill Sludge Using an Improved Enzyme System

  • Lin Jianqiang;Lee, Sang-Mok;Koo, Yoon-Mo
    • Journal of Microbiology and Biotechnology
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    • 제11권3호
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    • pp.362-368
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    • 2001
  • The effects of water soluble materials in paper mill sludge on cellulase and $\beta$-glucosidase activities were studied while the optimization of enzyme system for hydrolysis of the paper mill sludge for production of glucose was made. Water soluble materials in the paper mill sludge showed stimulatory effect on carboxymethyl cellulose (CMC) activity, inhibitory effect on filter paper (FP) activity, and no effect on avicelase and $\beta$-glucosidase activities. CMC and ${\beta}$-glucosidase activities at 5 and 10, 5 or 10 and 10, and 10 and 10 U/ml were optimal for hydrolysis of 5, 10, and 20% of the paper mill sludge, respectively.

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압연기 베어링진단을 위한 진동 신호의 카오스적 거동 (Chaotic Behaviour of Vibration signal for Rolling Mill Bearing Diagnistics)

  • 배영철;김이곤;최남섭;김경민;정양희;최홍준;김서영;유권종
    • 한국정보통신학회논문지
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    • 제4권4호
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    • pp.759-765
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    • 2000
  • 생산라인의 예기치 않은 운전정지로부터 손실을 피하기 위한 기기의 조기 경보 체제인 고장 진단 시스템은 매우 중요하다. 베어링은 베어링 자체가 비선형이기 때문에 초기에 베어링의 이상 진단을 행한다는 것은 매우 어렵다. 본 연구에서는 압연기 베어링의 상태진단의 변수로 베어링의 진동 신호를 선택하고 이 진동신호에서 비선형성이 강한 신호 즉 카오스적 거동이 있음을 FFT, 타켄스의 매립법과 포엔카레 단면을 이용하여 확인하였다.

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열간압연 폭압하시 슬래브 변형거동의 유한요소해석 (Finite Element Analysis of Slab Deformation under the Width Reduction in Hot Strip Mill)

  • 천명식;정제숙;안익태;문영훈
    • 소성∙가공
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    • 제12권7호
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    • pp.668-674
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    • 2003
  • Rigid-plastic finite element analyses on the deformation of slabs at various width reductions have been performed. By using commercial finite element code, dog-bone profile, crop profile and the longitudinal width profile after edging and Horizontal rolling have been analysed. The deformation behavior of slab for the heavy edger mill has also been compared with that for the sizing press. From the deformation analyses, it was found that the sizing press-horizontal rolling method is more efficient in width reduction than that of heavy edger mill-horizontal rolling. The results of finite element analyses fer the deformation of slab were well confirmed by the actual operational data. It was found that the amount of width variation after sizing and rolling is about 5∼10mm.

회분식 실험을 통한 제지슬러지의 카드뮴 및 비소 흡착능 평가 (Assessment of the Adsorption Capacity of Cadmium and Arsenic onto Paper Mill Sludge Using Batch Experiment)

  • 백종찬;여슬기;박준범;백종환;송영우
    • 한국지하수토양환경학회지:지하수토양환경
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    • 제19권1호
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    • pp.46-53
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    • 2014
  • The purpose of this study is to promote utilization of paper mill sludge as an adsorbent for stabilizing heavy metals in contaminated water by measuring the adsorption capacity of paper mill sludge for cadmium and arsenic. To measure adsorption capacity of paper mill sludge, sorption isotherm experiments were analyzed by Langmuir and Freundlich isotherm models. Also, two methods of chemical modifications were applied to improve the adsorption capacities of paper-mill-sludge: the first method used sodium hydroxide (NaOH), called PMS-1, and the second method used the NaOH and tartaric acid ($C_4H_6O_6$) together, called PMS-2. For Cd adsorption, PMS-1 presented the increase of reactivity while PMS-2 presented the decline of reactivity compared to that of untreated paper-mill-sludge. In case of As adsorption, both PMS-1 and PMS-2 showed the decrease of adsorption capacities. This is because zeta-potential of paper mill sludge was changed to more negative values during chemical modification process due to the hydroxyl group in NaOH and the carboxyl group in $C_4H_6O_6$, respectively. Therefore, we may conclude that the chemical treatment process increases adsorption capacity of paper mill sludge for cation heavy metals such as Cd but not for As.

열간조압연 공정에서의 폭 압하 공정시 슬래브의 변형 특성 (Plastic characteristic analysis of width reduction process in hot roughing mill)

  • 허수진;이상호;변상민;박해두;이종빈;김병민
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.544-548
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    • 2007
  • In general, final width of hot strip should be accomplished in this stage because width reduction of strip hardly appears during typical finishing mill. However, it is difficult to control the width of strip in the roughing mill process as the horizontal rolling of strip is subsequently performed after the vertical rolling. It is therefore important to obtain the deformation rolling direction on strip width to minimize the width spread of strip during horizontal rolling after vertical rolling. Generally there is Sizing press type and Edger-roll type. The width reduction process in sizing press has small amount of width spread compared with the edger. However, productivity by the sizing press process is much lower than those of the edger. In this study, sizing press and Edger-roll process parameters in a sheet rolling mill were set at specified values and the effect of the change in these parameters on product quality and process performance were evaluated.

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A study of palm oil mill processing and environmental assessment of palm oil mill effluent treatment

  • Akhbari, Azam;Kutty, Prashad Kumaran;Chuen, Onn Chiu;Ibrahim, Shaliza
    • Environmental Engineering Research
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    • 제25권2호
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    • pp.212-221
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    • 2020
  • This work discusses the palm oil mill processing carried out at Jugra Palm Oil Mill Sdn Bhd, situated at Selangor, Malaysia with the capacity of 45-t fresh fruit bunch (FFB)/h. Typically, oil palm residues and palm oil mill effluent (POME) from FFB are generated while processing. Prior to discharge, POME should be treated to remove pollutants in the effluent. As such, the performances of anaerobic and aerobic ponds were assessed in this study to determine temperature, pH, biological oxygen demand (BOD), sludge volume index (SVI), and dissolved oxygen (DO). From the experiments, mesophilic temperature due to better process stability was applied in anaerobic ponds. The pH results displayed a fluctuating trend between lower control limit and upper control limit, and, the pH value increased from one pond to another. The final discharge BOD and SVI appeared to be lower than 100 mg/L and 10 mL/L indicating low degree of pollution and good settling ability for biomass/solid. DO was close to normal, mostly below 2 mg/L. The experimental outcomes revealed the effective treatability of POME in adherence to the standard regulation, which is the priority for environmental sustainability within this industry domain.