• Title/Summary/Keyword: Mild Wear Severe Wear

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Sliding Wear Behavior of Carbon Steel in changing Sliding Speed (Effects of Mild Wear Mode Test on subsequent Severe Wear Behavior) (미끄럼 속도변화에 따른 철강재료의 미끄럼 마모거동 (중마모 거동에 미치는 연마모 도입시험의 영향))

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.36 no.3
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    • pp.117-123
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    • 2020
  • In this study, the effect of the pre-mild wear mode test condition on the subsequent severe wear behavior of carbon steel has been investigated when the wear mode is varied according to the sliding speed change during sliding contact. Two sliding speeds of 0.3 m/s and 3 m/s for the mild wear mode test have been chosen and a sliding speed of 1 m/s for the severe wear mode test. A mild wear mode test at two different sliding speeds has been carried out during the severe wear mode test and total sliding distance of the mild wear mode test has been changed at this time. As a result, it could be found that the wear rate of carbon steel under the severe wear mode test after performing a pre-mild wear mode test is significantly reduced, compared with that before performing. However, its wear rate was slightly higher than that under the mild wear mode test. Oxides produced during the pre-mild wear mode test have been found to play a significant role in reducing the wear rate under the subsequent severe wear mode test. In particular, it was found that the effect of a pre-mild wear mode test performed at the sliding speed of 3 m/s has more rapid and the reduction in the wear rate was greater than thst at the sliding speed of 0.3 m/s.

An Experimental Study on the Effect of Contaminated Lubricants on Wear Characteristics (오염된 윤활유가 마멸특성에 미치는 영향에 관한 실험적 연구)

  • Kim, Hae-Won;Hong, Jae-Hak
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.2
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    • pp.113-123
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    • 1990
  • To study deleterious effects of contaminants contained in lubricating systems, the effects of fine alumina particle concentration and size on the critical failure load, friction and wear characteristic were examined on boundary lubrication condition using the four ball machine. The following conclusions are deduced: The abrasive is found to cause a transition from mild wear to severe wear at less severe conditions than with clean oil. In mild wear region the friction and wear increase with particle size and concentration, but in severe wear region do not exhibit any definite trend. In relation to film thinckness there is a threshold of particle size beyond which the failure load no longer decreases with particle size.

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Effects of Alloying Elements on the High Pressure Wear Characteristics of Ductile Cast Iron I-Cu, Mn (구상흑연주철의 고압하 마멸특성에 미치는 합금원소의 영향 I-Cu, Mn)

  • Bang, Woong-Ho;Kang, Choon-Sik;Park, Jae-Hyun;Kweon, Young-Gak
    • Journal of Korea Foundry Society
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    • v.20 no.4
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    • pp.230-239
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    • 2000
  • High pressure wear characteristics of DCI(Ductile Cast Iron) were investigated through unlubricated pin-on-disc wear test. Wear test were carried out at speed of 23m/min, under pressure of 3MPa and 3.3 MPa. Cu and/or Mn were added to examine the effect of alloying elements on the high pressure wear characteristics of DCI. To investigate the relationship between wear characteristics and mechanical properties of DCI, Brinell hardness and V-notched Charpy impact energy were tested. Wear surface of each specimen was observed by SEM to determine the wear mechanism of DCI under high pressure wear condition. In the mild wear region, wear characteristics of alloyed DCI specimens were very similar to that of unalloyed DCI. But mild-severe wear transition was occurred at different wear distance and wear rate of DCI specimens were changed by alloying elements. In severe wear condition, wear rate of DCI was dramatically increased by the addition of Mn. Although the addition of Cu 0.46wt% did not decrease the wear rate of DCI in the severe wear region, but it delayed the mild-severe wear transition. Under high pressure wear condition, wear rate and mild-severe wear transition were not concerned with hardness of DCI specimens, but they were deeply associated with impact energy changed by alloying elements.

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Effect of Volume fraction of SiC Particle Reinforcement on the Wear Properties of 6061AI Composites (6061AI 복합재료 마모특성에 미치는 SiC입자 강화재 체적분율의 영향)

  • Kim, Heon-Joo
    • Journal of the Korean Society for Heat Treatment
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    • v.15 no.2
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    • pp.82-92
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    • 2002
  • In the present investigation wear behavior of the 6061AI composites reinforced with 5, 10, 20% SiC particles for dry sliding against a SM45C counterface was studied as a function of load and sliding velocity. Sliding wear tests were conducted at two loads(19.6 and 49N) and three sliding velocities(0.2, 1 and 2 m/sec) at constant sliding distance of 4000 m using pin-on-disk machine under room temperature. Presence of SiC reinforcement particles in the composites has displayed a transition from mild to severe wear at relatively higher applied load and sliding velocity compare to that of the matrix metal. As the volume fraction of SiC particles increased, the transition moved to a more severe wear conditions. Eventually, mild wear prevailed at a most severe wear conditions in this study, that was 49N load and 2 m/sec sliding velocity in 20% SiC particle/6061AI composite.

Wear Behavior of SUS304 Stainless Steels in Corrosive Environment (부식 환경에서 SUS304 스테인레스 강의 마모 거동)

  • Lee Kwang-Jin;Yoon Sang-Don;Koo Young-Pil;Kim Hyung-Ja
    • Tribology and Lubricants
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    • v.20 no.2
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    • pp.91-96
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    • 2004
  • Wear behavior of self-mated stainless steels in NaCl solution has been investigated. The experiment was done in the corrosive liquid of which NaCl concentration of $0\~3\%$ and temperature of $15\~90^{\circ}C$. Two kinds of wear type were observed: one is 'severe wear' type which shows gradually increasing wear volume with increasing sliding distances, the other is 'mild wear' type which shows change of wear rate from high value to low at transition distance. The specific wear rate in severe wear type was not sensitive to the liquid temperature and concentration of NaCl but stable at value of $1\times10^{-3}\;mm^3$ approximately.

A Study on the Corrosive Wear Mechanism on Atmospherical Temperature of STS 304 Steel (STS 304강의 분위기온도에 따른 부식마멸기구에 관한 연구)

  • 전태옥;박흥식;주창식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.2
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    • pp.399-406
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    • 1990
  • This paper is studied to know corrosive wear mechanism of STS304 steel on atmospherical temperature against mating material as the same. The corrosive test was carried out by rubbing the annular surface of two test pieces in distilled water and NaCl aqueous solution. The corrosive wear mechanism was investigated by S.E.M. The experimental results show that there is one Lcr transferring from severe wear to mild wear on change of NaCl concentration and atmospherical temperature, and which is the other still remaining in server wear state. It was found that the critical sliding distance Lcr shorten with increasing NaCl concentration but it is longer with ascending atmospherical temperature and the mild wear state still continues under the condition of high generation rate and elimination rate of the corrosive product. Considering upon the result, the model of corrosive wear mechanism is proposed.

윤활시스템에서 마모메카니즘에 미치는 물리화학적 영향에 관한 연구

  • 최웅수;권오관;문탁진;유영홍
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1988.06a
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    • pp.28-30
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    • 1988
  • 윤활시스템에서 마모는 상대적인 운동을 하는 두 물체사이에서 표면상태, 접촉조건 및 분위기등의 제요소들에 의해 발생되며, 형태학적으로 scuffing, scoring, pitting 및 fretting 등으로 분류된다. 윤활조건의 특성에 따라 미끄럼 접촉에서는 mild wear, severe wear로 구분되며, 이들의 마모 생성기구의 차이는 접촉상대속도, 하중 및 표면조도등의 정도에 기인된다. mild wear에서 severe wear 영역으로 전이될 때의 가혹한 조건에서 생성되는 마모현상을 scuffing wear라 하며, 이는 접촉면에서의 표면돌기의 직접접촉에 의한 cold welding 현상, 즉 local welds의 특성을 지닌 마멸형태로 정의한다. 이의 생성은 접점간의 하중 및 미끄럼 속도가 증가됨에 따라 온도상승에 기인되어 순간적으로 발생된 마찰열이 그 원인이 있으며, 기어, cam 및 tappet, 피스톤링 및 실린더 라이너 등의 마멸현상이 대표적인 예이다.

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Quantitative characteristics of particle size distribution by the wear mode transition (마모유형 천이에 따른 입자크기분포의 정량적 특성)

  • 공호성;권오관
    • Tribology and Lubricants
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    • v.2 no.1
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    • pp.39-45
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    • 1986
  • Wear simulation test have been conducted in mild, severe and transient wear regions by a four-ball wear tester. Wear particles are separatively deposited by the RPD technique, and quantitatively analysed in terms of wear particles size distribution. Characteristics of the wear particle size distribution are compare to the results of wear tests through both weibull parameters and center moment method of the weibull distribution function.

The role of mass transfer layer on the tribological characteristics of silver-coated surfaces

  • Yang, Seung-Ho;Kong, Ho-Sung;Yoon, Eui-Sung;Kim, Dae-Eun
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.153-154
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    • 2002
  • Wear map of silver coatings on AISI 52100 has been constructed to delineate the wear transition behavior with the change in operating conditions in various environments. Three main regimes were clearly identified: (i) elastic/plastic deformation of silver coating without failure. (ii) mild wear regime after initial failure of silver coating and (iii) severe wear regime. In the mild wear regime, the contact surfaces were covered with transfer layers of agglomerated wear particles. The transfer layer acted as a protective layer and resulted in low friction even after the initial failure of the coated films, whose characteristics were strongly dependent on both the operating and environmental conditions. Also, the existence of the critical sliding speed, above which no transfer layer was able to form, was discussed in the work.

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The Dry Sliding Wear Properties of $SiC_w$ and $SiC_p$ Reinforced Bronze Matrix Composites (무윤활 미끄럼 마찰하에서 SiC 휘스커 및 입자강화 청동기지 복합재의 마모특성)

  • 이상로;허무영
    • Tribology and Lubricants
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    • v.9 no.2
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    • pp.49-55
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    • 1993
  • The dry sliding wear properties of the sintered Cu-10 wt%Sn bronze alloys reinforced with $SiC_w$ and $SiC_p$ were investigated by a pin-on-disc wear testing machine. The worn surfaces and the cross sections of the wear specimens and the wear debris were observed by SEM to study the effect of the variation of the ceramic phase contents in the composite and the wear condition on the wear behaviors. The wear of bronze matrix was dominated by the adhesive wear. The transition from mild to severe wear was found in the bronze matrix specimens at the applied load higher than 20N where the surface delamination caused the severe wear. The addition of $SiC_w$ and $SiC_p$ reinforcements in the romposites was proved to reduce the wear rate by the matrix strengthening at the applied load higher than 20N. SiC whiskers having a large length to diameter ratio which hold the deformed matrix were effective to hinder the crack propagation near the worn surface. Thus the maximum wear resistance was obtained in the composite reinforced by $SiC_w$ at the higher applied load.