• Title/Summary/Keyword: Mild Steel

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Contact Pressure Effect on Frictional Behavior of Sheet Steel for Automotive Stamping (자동차용 강판의 표면 마찰 특성에 대한 접촉 압력의 영향)

  • Han, S.S.
    • Transactions of Materials Processing
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    • v.20 no.2
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    • pp.99-103
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    • 2011
  • Many parameters influence the frictional behavior of steel sheet during stamping. The contact pressure between a die and a sheet during stamping is one of them. Thus, this parameter is investigated for high strength steel (HSS) sheets, which are widely used for auto body panels due to their potential for weight reduction. Since HSS extend the limits of contact pressure for mild steel, the effect of this parameter on friction cannot be ignored. To investigate the influence of contact pressure on the frictional behavior of steel sheets, a flat type of friction test was conducted on three different steel sheets under various contact pressures. For bare steel sheets, the curve representing the relationship between contact pressure and friction coefficient exhibits a U shape. Coated steel sheets show a similar tendency except at low contact pressure. For these materials, when the contact pressure is very low, the friction coefficient slightly increases with pressure before it starts to decrease. The test results show that the effect of contact pressure on frictional behavior of steel sheet is not negligible even for contact pressures that are lower than the strength of HSS sheet.

Study for Natural Frequency of Offshore Wind Turbine Tower (해상 풍력 발전용 Tower의 고유 진동 해석에 관한 연구)

  • Won, Jong-Bum;Lee, Kang-Su;Son, Choong-Yul
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.1296-1301
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    • 2006
  • The Object of this paper which study for natural frequency of Offshore Wind Turbine Tower with Composite Material and Steel. The Composit Material Tower consist of shell type and stiffened shell type which is made by the method of Filament Winding. And the component of Composite material is used by the Roving RS220PE-535. The Steel Material Tower consist of shell type and stiffened shell type which is made of Mild steel. The Type of Stiffener is hats. This paper compare the Composit Material Offshore Wind Turbine Tower with the Steel Material Offshore wind Turbine Tower and study for Natural Frequency and Mode Shapes.

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A study on rolling materials and work roll wear in the cold rolling

  • Jeon, Eon-Chan;Kim, Soon-Kyung;Kim, Moon-Kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.4
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    • pp.128-134
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    • 1993
  • Work roll wear in the cold rolling of mild steel strip is strongly affected by rolling materials, rolling conditions and lubrication. The tests were performed to find the effects of rolling materials under the same lubrication conditions. The obtained results are as follfws; 1) The decrease in surface roughness of work roll is more rapid in that case of continuously cast A1-killed steel strip than ingot cast steel strip. In rolling of continuously cast A1-killed steel strip, worn powder rich in A1$\_$2/O$\_$3/sticks to the work roll surface, and so it makes the mirror surface of work roll accelerate. 2) Amount of work roll wear is small in rolling of continuously cast A1-killed strip. 3) In rolling of continously cast A1-killed steel strip, it is necessary to put up the intial surface roughness of work roll in order to prevent work roll slip.

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Determinationof Optimal Cutting Condition for High Quality Cutting Surface (표면품질 향상을 위한 레이저 절단조건)

  • 황경현
    • Proceedings of the Optical Society of Korea Conference
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    • 1990.02a
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    • pp.37-41
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    • 1990
  • The quality of cutting surface such as surface roughness, heat affected zone, serf width can be improved by controlling the parameters of cuting process. These parameters includes cutting velocity, laser beam power, material depth and assistant gas. Thermodynamic analysis and systematical experiments are attempted to pedict and determine the optimal cutting condition. There exists the optimal cutting condition to ensure high quality surface. Under this operation, the minimum surface roughness of the mild steel, the stainless steel and the titanium becomes 3.8${\mu}{\textrm}{m}$ 13${\mu}{\textrm}{m}$ and 10${\mu}{\textrm}{m}$ respectively.

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Study on the cold pressure welding by upsetting (업셋팅 을 이용한 냉간압접 에 대한 연구)

  • 안기원;김재도
    • Journal of Welding and Joining
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    • v.3 no.2
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    • pp.27-34
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    • 1985
  • The mechanical properties and bonding mechanism of aluminum, copper and mild steel have been determined in cold pressure welding. The brittle cover layer to be established by scratch-brushing plays an important role in bond strength and has an influence on the threshold of deformation. The cold pressure welding was achieved at 54% of height reduction in A1-A1, 75% in Cu-Cu, 56% in Al-Cu, and 74% in Cu-steel. The height reduction at which the bond strength of weld interface was the same as the tensile strength of base metal should be over 76% in Al-Al, 82% in Cu-Cu, and 78% in Al-Cu.

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An Experimental Study on the Springback Characteristics of Sheet Metals (금속판재(金屬板材)의 스프링백 특성(特性)에 관한 실험적(實驗的) 연구(硏究))

  • Park, Jung Wan;Kim, Hyung Jong
    • Journal of Industrial Technology
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    • v.18
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    • pp.217-223
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    • 1998
  • The springback characteristics of some sheet metals such as commercially pure aluminium, mild steel and stainless steel in a forming process are investigated experimentally. Three geometrical parameters for evaluating springback in the plane-strain draw-bending, which was a benchmark model of NUMISHEET '93 conference, are defined. The measurement of the springback parameters is carried out accurately and easily by using an image analysis system developed in this study. The effects of the blank holding pressure and tensile strength of the material on the springback are also examined.

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Structural analysis of Aluminium coach body (알루미늄 객차의 구조강도 해석)

  • 이정수;서승일;이기열
    • Proceedings of the KSR Conference
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    • 1998.11a
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    • pp.583-588
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    • 1998
  • Large extrusions of aluminium alloy can be more general and useful as structural material of rolling stocks to reduce weight and labor cost than mild steel and stainless steel. Our company is studying aluminium coach body will be made of 6005A and A5083 alloy. In this paper, at first detailed finite element analysis is carried out to calculate the orthotropic material properties of aluminium extrusions. And then global strength evaluation of coach body is carried out according to UIC 566 OR code.

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Plastic Analysis of Steel Plate Shear Panels using Strip Model (스트립 모델을 이용한 강판 전단패널의 소성 해석)

  • Lee, Myung Ho;Moon, Tae Sup
    • Journal of Korean Society of Steel Construction
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    • v.18 no.1
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    • pp.71-80
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    • 2006
  • The behaviors of steel-plate shear panels were investigated through an experimental and analytical study, using mild steel (S40). Steel-plate shear panels buckle at small loads, and their strength is based on the shear panel's postbuckling strength due to tension field action. In design practice, however, the capacity of steel-plate shear panels is limited to the elastic buckling strength of shear panels. Th e National Standard on Limit States Design of Steel Structures, CAN/CSA-S16.1-94 (1994) contains a guideline for the analysis of thi n, unstiffened, steel-plate shear walls using the strip model. In this paper, the structural capacity of shear panels was evaluated using the results of the experiment and of the strip model analysis.

A Study on the Width Spread in Flat Rolling of Spring Steel (스프링강의 판압연시 폭확대에 관한 연구)

  • Park, Jae-Suk;Choi, Woon;Nam, Seung-Eui
    • Transactions of Materials Processing
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    • v.4 no.2
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    • pp.151-158
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    • 1995
  • In this study, the width spreads of spring steel including Mn-Cr steel(SUP 9A), Mn-Cr-V steel(SUP 11A), and Si-Cr steel(SAE 9254) and were investigated under different reduction ratios and thickness-width ratios friction coefficients. The experimental results were compared with the theoretical prediction by the Ekelund equation, Geuze equations, etc. The width spreads of the three spring steels were found to be 10-15% larger than mild steel, and the optimal reduction ratio for the spring steel was found in a range from 20 to30%. Among the spring steels, the width spread of Mn-Cr-V steel was measured to be the largest followed by those of Si-Cr steel and Mn-Cr steel. It was found that the width spread increased with friction coefficient, width-thickness ratio and reduction ratio as predicted. However, the theoretical predictions revealed smaller width spread than the experimental results. This finding indicates that the coefficients of the width spread of the theoretical models need to be modified in order to predict the actual behavior of the width spreading of the spring steels. In this study, the coefficients of width spread of the Geuze equation were determined from the experimental results.

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Prediction of plastic strength of elliptical steel slit damper by finite element analysis

  • Hossain, Mohammad I.;Amanat, Khan M.
    • Steel and Composite Structures
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    • v.45 no.2
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    • pp.249-261
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    • 2022
  • This paper presents a numerical study to develop a guideline for estimating the plastic strength of elliptical steel slit damper with reasonable accuracy. The strut width increases from middle to end in elliptical steel slit damper and it is observed from the past studies that variation of the width is not considered for calculating the plastic strength of the damper. It is also noticed that the existing formulas for predicting plastic strength of this kind of damper may not be accurate and further refinement is warranted. Study is then carried on elliptical steel slit damper made of mild steel and having different geometry to find out equivalency of it with oblong steel slit damper having similar plastic strength. A few three-dimensional finite element models of seismic moment connection system with steel slit damper are developed and validated against past experiments for carrying the present study considering both the material nonlinearity as well as geometric nonlinearity. The results of the parametric studies have been compared with energy quantities and presented graphically to better understand the effects of different parameters on the system. Based on the pattern of parametric study results, closed-form semi-empirical algebraic expression of damper plastic strength is developed for elliptical steel slit damper which shows very good agreement with finite element analysis as well as experiments. This developed expression can now be used for elliptical steel slit damper in replacement with any type of damper in the design of moment connection.