• 제목/요약/키워드: Mig

검색결과 228건 처리시간 0.022초

자동차용 경량 알루미늄 서브프레임 개발 (Development of Aluminum Subframe for Automobile)

  • 권태우;김종철;전진화;장계원;이우식
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2006년도 춘계학술대회 논문집
    • /
    • pp.292-294
    • /
    • 2006
  • The aluminum Subframe for automobile chassis part was developed using hybrid process, i.e. extruforming, press stamping and MIG welding. To achieve a 30 % weight reduction compared with convensional steel subframe keeping satisfactory performance, the design of cross-section of extruforming part was introduced, then forming simulation was performed and the final design was determined. In addition, we tried to estibilish optimun aluminum welding conditions for good penetration depth and few pore defect, finally the prototype of aluminum subframe was assembled using MIG welding method. Furthermore, we will adapt this technology to mass production and apply to the other chassis parts.

  • PDF

알루미늄 박판에 대한 AC 펄스 MIG 용접에서 극성가변의 효과 (The effect of variable polarity on AC pulse Welding for sheet Al metal)

  • 공현상;임성룡;김기정;조상명
    • 한국마린엔지니어링학회:학술대회논문집
    • /
    • 한국마린엔지니어링학회 2001년도 추계학술대회 논문집(Proceeding of the KOSME 2001 Autumn Annual Meeting)
    • /
    • pp.88-91
    • /
    • 2001
  • New type of vehicles made from thin aluminum alloy are under rapid development and some product are already on the market, but when welding sheet metal joint of aluminum alloy, the main problem are burn-through by the high heat input. The purpose of this study, it is to prevent the burn-through and to shallow penetration that AC pulse welding has diminish the penetration and to lower the droplet temperature at Al sheet metal welding. In this study, we observed the bead appearance and whether it was appeared burn through or not , as the variation of the root gap in the lap and butt-joint welding process.

  • PDF

박판알루미늄 고속용접용 펄스MIG 용접특성 (The study of variable polarity AC pulse GMA welding system)

  • 김태진;변영복;조기연;조상명;김철우
    • 전력전자학회:학술대회논문집
    • /
    • 전력전자학회 2002년도 전력전자학술대회 논문집
    • /
    • pp.665-668
    • /
    • 2002
  • Joining thin aluminum alloy is difficult using most wilding techniques. Many of problems associated burn-through by the high heat input Common welding techniques are TIG, MIG, and MIG-PULSE welding. The VP-GMAW provides more control of the heat balance in the voiding arc by taking advantage of the different arc characteristics obtained with each of the two polarities. In this paper, we proposed new VP_GMA Welding method by control DSP 320C32, and the characteristic and experiment result-voltage, current, welding bead. penentraion by this method are presented

  • PDF

MigAgent를 이용한 Seamless 게임에서의 상태 동기화 (State synchronization using MigAgent in Seamless Game)

  • 원동기;이정진;김법균;두길수;안동언;정성종
    • 한국정보처리학회:학술대회논문집
    • /
    • 한국정보처리학회 2005년도 추계학술발표대회 및 정기총회
    • /
    • pp.1495-1498
    • /
    • 2005
  • 오늘날의 MMORPG 환경에서 수만${\sim}$수십만 명의 유저들이 동시 접속하여 게임을 즐기고 있다. 수많은 인원이 같은 맵 상에서 활동하기 때문에 최근의 게임 서버들은 맵의 영역에 따라 유저를 분할하여 처리하고 있다. 이를 위한 방안으로 Seamless 게임 서버 방식이 이슈가 되고 있으며 이 방식에서는 PC의 서버간 이동시 필연적으로 지연이 발생하게 된다. 본 논문에서는 이를 최소화하기 위해 MigAgent 를 이용하여 Field Server간 통신 및 PC와 Field Server간 통신을 효율적으로 관리하기 위한 방법을 제안한다.

  • PDF

MIG용접을 이용한 A16061의 최적용접조건의 선정 (Optimal Selection of the Welding Parameter for Base material of A16061 by Using MIG Welding Method)

  • 최용기;정윤교
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1999년도 춘계학술대회 논문집
    • /
    • pp.269-274
    • /
    • 1999
  • Aluminum alloy has not only physical characteristic of very high activated high thermal conductivity and high thermal coefficient expansion but also special characteristic of great difference fusibility of hydrogen between liquid and solid phase. Because of these reasons, Aluminum welding is very different. Therefore, only MIG welding method should be applied instead of other welding methods. In this study, in order to select optimal welding conditions, it has been to investigate the effectiveness on the welding current, welding speed, flow rate of gas and welding voltage to occurrence of spatters, external shape of bead, state of penetration and width and hight of bead by using filer metal of A15356(dia. 1.21mm) on the base material of A16061.

  • PDF

Control of surface defects on plasma-MIG hybrid welds in cryogenic aluminum alloys

  • Lee, Hee-Keun;Chun, Kwang-San;Park, Sang-Hyeon;Kang, Chung-Yun
    • International Journal of Naval Architecture and Ocean Engineering
    • /
    • 제7권4호
    • /
    • pp.770-783
    • /
    • 2015
  • Lately, high production rate welding processes for Al alloys, which are used as LNG FPSO cargo containment system material, have been developed to overcome the limit of installation and high rework rates. In particular, plasma-metal inert gas (MIG) hybrid (PMH) welding can be used to obtain a higher deposition rate and lower porosity, while facilitating a cleaning effect by preheating and post heating the wire and the base metal. However, an asymmetric undercut and a black-colored deposit are created on the surface of PMH weld in Al alloys. For controlling the surface defect formation, the wire feeding speed and nozzle diameter in the PMH weld was investigated through arc phenomena with high-speed imaging and metallurgical analysis.

모 조선업체 아크 용접 작업자의 공기중 6가 크롬 및 니켈 노출에 관한 연구 (Welder's Exposure to Airborne Hexavalent Chromium and Nickel during Arc Welding in a Shipyard)

  • 신용철;이광용;이나루;오세민;강성규;문영한;이기라
    • 한국산업보건학회지
    • /
    • 제8권2호
    • /
    • pp.209-223
    • /
    • 1998
  • The aim of this study was to evaluate welders' exposure to hexavalent chromium (Cr(VI)) and nickel (Ni) during welding operations in a Korean shipyard. The airborne Cr(VI) and Ni concentrations were measured during metal inert gas (MIG) welding on mild and stainless steel, and manual metal arc (MMA) welding on mild steel. The geometric mean (GM) of Cr(VI) concentrations inside the welding helmet during MIG welding on mild steel were $0.0018mg/m^3$ inside a ship section, and $0.0015-0.0026mg/m^3$ at the welding shops. All of the personal breathing zone air samples were below the American Conference of Governmental Industrial Hygienists (ACGIH) Threshold Limit Value ($TLV^{(R)}$) of $0.01mg/m^3$. Conversely, eighty-eight percent(21 of 24) of the personal breathing zone air samples exceeded the National Institute for Occupational Safety and Health (NIOSH) recommended exposure limit of $0.001mg/m^3$. Ni was not detected on 20 of 23 air samples collected during MIG welding on mild steel. The three Ni samples above the limit of detection ranged from 0.015 to $0.044mg/m^3$. The GM of Cr(VI) concentrations during MMA welding on mild steel were $0.0013mg/m^3$, but Ni was not detected in the air samples during this operation. It is assumed that the airborne Cr(VI) and Ni during mild steel welding were derived from the base metals which contained about 0.03% Cr and 0.03% Ni. The GM of airborne total Cr, Cr(VI) and Ni concentrations during MIG welding on stainless steel were 4.02, 0.13 and $0.86mg/m^3$, respectively, and the levels of Cr(VI) and Ni were above the ACGIH-$TLV^{(R)}$. Cr(VI) comprised about 35.5% of the total chromium(Cr) from MIG welding on mild steel, and about 8.4% of total Cr from MIG welding on stainless steel. The ratios of Cr(VI) to total Cr were significantly different among welding shops. It was concluded that welders were exposed to high levels of Cr(VI) and Ni during welding on stainless steel, and were exposed to low levels of Cr(VI) even during welding on mild steel.

  • PDF

$CO_2$ 레이저-MIG 하이브리드 용접부 용입깊이에 미치는 레이저 및 아크 출력의 영향 (Effects of laser and arc power on the penetration depth in $CO_2$ laser-MIG hybrid welding)

  • 홍승갑;이종봉
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2003년도 춘계학술발표대회 개요집
    • /
    • pp.81-83
    • /
    • 2003
  • The potential advantages of the hybrid welding process are improved weld penetration, enhanced gap tolerance, control of weld metal composition, and improved weld quality in comparison to laser or arc welding. Especially, the deep penetration of hybrid welding is very attractive in welding of thick plates. In this study, therefore, the influence of arc power in hybrid welding on detailed bead dimensions at different laser power levels was investigated.

  • PDF

극성비 가변형 펄스 MIG 용접전원의 특성 (Variable polarity AC pulse MIG arc welding system)

  • 김태진;;;조상명;김철우
    • 한국에너지공학회:학술대회논문집
    • /
    • 한국에너지공학회 2003년도 춘계 학술발표회 논문집
    • /
    • pp.469-472
    • /
    • 2003
  • 알루미늄 및 그 합금은 가볍고 강도가 높으며, 내식성과 재활용성이 뛰어난 특성을 가지고 있어서 각종 구조물 및 부품의 경량화가 요구되는 분야에 급속하게 이용이 확산되고 있다. 특히, 고속전철, 지하철 등의 철도차량, 선박, LNG선 탱크, 건축 등은 물론이고, 알루미늄 엔진 및 차체개발로 경량화를 목표로 하는 자동차 산업에 확대 적용되고 있다.(중략)

  • PDF