• Title/Summary/Keyword: Microstructure inhomogeneity

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Inhomogeneity of Hot Rolling Texture in Cu/Nb Added Ultra Low Carbon Steels

  • Jiang, Ying-Hua;Park, Young-Koo;Lee, Oh-Yeon
    • Korean Journal of Materials Research
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    • v.17 no.12
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    • pp.634-636
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    • 2007
  • The texture and microstructure in Cu/Nb added ultra low carbon steels through the different thickness layer were studied after hot rolling. It was found that the two ultra low carbon steels all show the inhomogeneity of hot rolling texture and the Cu-added ultra low carbon steel was far more inhomogeneous than Nb-added one. In the center layer, the strong ${\alpha}\;fibre,\;{\gamma}\;fibre$ textures and the shear textures including 001<110>, 111<112> were founded. Near the surface, the ${\alpha}\;fibre$ texture and the orientation texture caused by a typical plane-strain deformation condition of bcc metals were observed.

Evaluation of Homogeneous Ultra-fine Grain Refinements via Equal Channel Angler Pressing Process (등통로각압축공정을 통한 결정립의 균질한 초미세립화에 대한 고찰)

  • Kim, W.;Lee, H.H.;Seo, S.J.;Lee, J.K.;Yoon, T.S.;Kim, H.S.
    • Transactions of Materials Processing
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    • v.27 no.4
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    • pp.222-226
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    • 2018
  • Severe plastic deformation (SPD) is a promising method for drastically enhancing the mechanical properties of the materials by grain refinement of metallic materials. However, inhomogeneous deformation during the SPD process results in the inhomogeneous microstructure of the SPD-processed material. We manufactured cylindrical copper specimens of 42 mm in diameter with ultrafine grains (UFG) using an equal channel angular pressing (ECAP) to figure out the relationship between homogeneous microstructure and the number of the processing passes. Two specimens, which are ECAP-processed 4 times (4pass) and 6 times (6pass) each with Route Bc, are prepared for comparison of mechanical properties and microstructure. The results show that the mechanical properties of the two specimens (4pass and 6pass) are similar. Moreover, both the specimens show highly enhanced mechanical properties. The 4pass specimen, however, shows inhomogeneity in hardness distribution, while the 6pass specimen shows a homogeneous distribution. Microstructure analysis reveals that the 4pass specimen has an inhomogeneous microstructure with incompletely refined grain structure. This inhomogeneity of the 4pass specimen could be explained by the circumferential rotation during ECAP process.

Effects of organic additives on YBCO coated conductor prepared by MOD-TFA method (유기첨가제가 MOD-TFA법으로 제조된 YBCO에 미치는 영향)

  • 김영국;유재무;고재웅;허순영
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.10a
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    • pp.90-92
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    • 2003
  • Effects of organic additives on YBCO coated conductor prepared by MOD-TFA method were investigated. YBCO thin films were deposited on (100)-oriented single crystalline LaAlO$_3$substrates by conventional MOD-TFA process. The microstructures of YBCO thin films show labyrinth-like patterns. The origin of this microstructure was delineated by compositional inhomogeneity during the pyrolysis process of MOD process and it was shown that organic additives changes the microstructure and texture development of grown YBCO films

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Study on the Microstructure Evolution during Extrusion of Zn-Al-Mg alloy (Zn-Al-Mg 합금의 압출 시 미세조직 변화에 관한 연구)

  • W. G. Seo;K. Thool;H. N. Lee;D. J. Yang;S. G. Park;S. H. Choi
    • Transactions of Materials Processing
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    • v.32 no.6
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    • pp.344-351
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    • 2023
  • The use of Zn-Al-Mg alloy coatings for enhancing the corrosion resistance of steel sheets is gaining prominence over traditional Zn coatings. There is a growing demand for the development of thermal spray wires made from Zn-Al-Mg alloys, as a replacement for the existing wires produced using Al and Zn. This is particularly crucial to secure corrosion resistance and durability in the damaged areas of coated steel sheets caused by deformation and welding. This study focuses on the casting and extrusion processes of Zn-2Al-1Mg alloy for the fabrication of such spray wires and analyzes the changes in microstructure during the extrusion process. The Zn-2Al-1Mg alloy, cast in molds, was subjected to a heat treatment at 250 ℃ for 3 hours prior to extrusion. The extrusion process was carried out by heating both the material and the mold up to 300 ℃. Microstructural analysis was conducted using FE-SEM and EDS to differentiate each phase. The mechanical properties of the cast specimen were evaluated through compression tests at temperatures ranging from 200 to 300 ℃, with strain rates of 0.1 to 5 sec-1. Vickers hardness testing was utilized to assess the inhomogeneity of mechanical properties in the radial direction of the extruded material. Finite Element Analysis (FEA) was employed to understand the inhomogeneity in stress and strain distribution during extrusion, which aids in understanding the impact of heterogeneous deformation on the microstructure during the process.

Effects of Dissolved Ca from Plaster Mold During Slip Casting on the Microstructure and Fracture Toughness of Sintered Alumina (석고 몰드에서 용출된 Ca이 주입성형 알루미나 소결체의 미세구조 및 파괴인성에 미치는 영향)

  • 박재관;임동기;김인태;김윤호
    • Journal of the Korean Ceramic Society
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    • v.28 no.12
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    • pp.1019-1025
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    • 1991
  • The effect of dissolved Ca ion from plaster mold during slip casting on the microstructure and fracture toughness of high-purity sintered alumina were investigated. When the alumina slip containing 1000 ppm MgO was casted on a calcined alumina mold, the sintered compact had a homogeneous microstructure with equiaxed grains. However, when the same slip was casted on a plaster mold, the sintered compact consisted of the mixture of equiaxed and elongated grains. This inhomogeneous microstructure was also observed in the sintered alumina doped with 100o ppm MgO and 100 ppm CaO whose compact was prepared on the calcined alumina mold indicating that the inhomogeneity was caused by CaO. It was found that the specimen containing both MgO and CaO had higher fracture toughness than that containing MgO only. The enhanced fracture toughness by CaO is probably due to the crack deflection along the boundaries of the elongated grains.

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Effect of Sintering Atmosphere Changing Temperature on Microstructure and Mechanical Property of Al2O3/Cu Nanocomposites (소결분위기 변환온도가 Al2O3/Cu 나노복합재료의 미세조직과 파괴강도에 미치는 영향)

  • Oh Sung-Tag;Yoon Se-Joong
    • Journal of Powder Materials
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    • v.11 no.5
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    • pp.421-426
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    • 2004
  • The microstructure and mechanical property of hot-pressed $Al_2O_3/Cu$ composites with a different temperature for atmosphere changing from H$_{2}$ to Ar have been studied. When atmosphere-changed from H$_{2}$ to Ar gas at 145$0^{\circ}C$, the hot-pressed composite was characterized by inhomogeneous microstructure and low fracture strength. On the contrary, when atmosphere-changed at low temperature of 110$0^{\circ}C$ the composite showed more homogeneous microstructure, higher fracture strength and smaller deviation in strength. Based on the thermodynamic consideration and microstructural analysis, it was interpreted that the Cu wetting behavior relating to the formation of CuAlO$_{2}$ is probably responsible for strong dependence of microstructure on atmosphere changing temperature. The reason for a strong sensitivity of fracture strength and especially of its deviation to atmosphere changing temperature was explained by the microstructural inhomogeneity and by the role of CuAlO$_{2}$ phase on the interfacial bonding strength.

Investigation of Through-thickness Microstructural Evolution in a 600 MPa-Grade Reinforced Steel Bar Manufactured by Tempcore Process (Tempcore 공정을 통해 제조된 600 MPa급 철근의 두께방향 미세구조 변화 분석)

  • Jiwon Park;Hyunji Kim;Singon Kang
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.6
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    • pp.367-373
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    • 2023
  • 600 MPa-grade deformed bar samples were manufactured by conventional hot rolling and subsequent Tempcore heat treatment processes. Considering the short-time water quenching step of the Tempcore process for hot-rolled steel, it is inevitable that the temperature profile of the deformed bar depends strongly on its position throughout the sample thickness. As a result, its microstructure can be easily divided into two regions, the surface and the core regions. The former is expected to have a fresh martensite microstructure under rapid cooling conditions, but self-tempering occurs due to the intense heat flow from the hot core region after the process. The latter is generally known to exhibit a mixed microstructure of ferrite and pearlite due to its slow cooling rate. In this study, detailed microstructural evolutions were examined through the thickness direction. The large variation of the microstructure through the thickness direction in the deformed bar samples is partly due to the easy carbon diffusion from the limited additions of alloying elements.

Effect of chemically modified precursor solution on MOD-processed YBCO thin films

  • Jaimoo Yoo;Kim, Young-Kuk;Jaewoong Ko;Soonyoung Heo;Hyungsik Chung
    • Progress in Superconductivity and Cryogenics
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    • v.5 no.3
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    • pp.23-25
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    • 2003
  • Effect of chemically modified precursor solution on YBCO coated conductor prepared by MOD-TFA method was investigated. YBCO thin films were deposited on (l00)-oriented single crystalline LaAlO$_3$ substrates by conventional MOD-TFA process. The microstructures of YBCO thin films contain maze-like patterns. The origin of this microstructure was delineated by compositional inhomogeneity during the pyrolysis process and it was shown that addition of diethanolamine (DEA) improve the microstructure of grown YBCO films. In addition, it was demonstrated that the chemical modification of precursor solution makes no harmful effect on biaxial texture of YBCO thin films.

Preparation of YBCO thin films by MOD-TFA process (MOD-TFA법에 의한 YBCO 박막의 제조)

  • 김영국;유재무;고재웅;허순영;이동철
    • Progress in Superconductivity
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    • v.5 no.1
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    • pp.80-83
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    • 2003
  • Superconducting YBCO thin films are fabricated on single-crystalline substrates by Metallo-organic Depostion process employing Trifluoroacetic acid as a chelating agent (MOD-TFA). (100)-oriented single crystalline LaAlO$_3$ substrates were employed to grow superconducting film with high crystallinity. The fully processed YBCO thin films were characterized with XRD, SEM, EDS, etc. The microstructures of YBCO thin films show labyrinth-like patterns. The origin of this microstructure was delineated by compositional inhomogeneity during the MOD process and it was shown that the microstructure may be modified by additives. In this work, effects of additives on the microstructures and electrical properties of YBCO thin films have been investigated.

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Kinetics of Recrystallization in Cold Rolled (냉간압연된 fcc 금속에서 재결정 속도에 관한 연구)

  • 조용상;허무영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.10a
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    • pp.150-156
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    • 1996
  • The cold rolling of metal sheets leads to the formation of an inhomogeneous microstructure and texture. The type and sharpness of texture through the thickness and the degree of inhomogeneity depend on the friction between rolls the rolled material and the geometry of the rolling gap. In order to follow the effect of friction, two kinds of stecimens were prepared by applying with and without lubrication during the cold rolling. Although the deformed microstructure of the specimens rolled without lubrication was much inhomogenous than that of the specimens rolled with lubrication, the effect of lubrication on the cold rolling texture was not found. the recrystallization behavior was strongly dependent on the deformation process. Thus, the retardation of the recrystallization was observed in the specimens rolled without lubrication.

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