• Title/Summary/Keyword: Microstructure analysis

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Analysis of microstructure and texture evolution in AZ31Mg alloy fabricated by direct/indirect extrusion process (직/간접 압출공정에 의해 제조된 AZ31Mg 합금의 미세조직 및 집합조직 변화 분석)

  • Kim, D.H.;You, B.S.;Park, S.S.;Yoon, D.J.;Choi, S.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.38-41
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    • 2008
  • To investigate the evolution of microstructure and texture in AZ31 Mg alloy, direct/indirect extrusion process was carried out at $300^{\circ}C$ with various extrusion speeds. The distribution of grain size depends on extrusion method and extrusion speed. More homogeneous grain site can be obtained at higher extrusion speed of indirect extrusion process. Extrusion speed does not affect significantly texture evolution during extrusion process regardless of extrusion method. ODF section is more useful to understand texture evolution during extrusion process compared with pole figure.

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The Hot Forging of Small Size Gas Turbine Disks (소형가스터빈 디스크의 얼간단조)

  • Cha, D.J.;Song, Y.S.;Kim, D.K.;Kim, Y.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.370-373
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    • 2008
  • Small size gas turbine disk requires good mechanical strength and creep properties at high temperature. In this study, Waspaloy was used as a superalloy to satisfy these specifications. The control of microstructure was needed to satisfy material properties at high temperature. In order to do this, we studied forging conditions and material analysis. Therefore die and preform design conducted so that hot forged gas turbine disk could have a good microstructure. The die and preform shapes are designed with consideration of the predefined hydraulic press capacity and the microstructure of forging product. Also we carried out the hot compression test for Waspaloy in various test conditions. From these results, we obtained the forging conditions as material temperature, die velocity etc. To verify these forging conditions, we conducted FE simulations by means of the DEFORM 2D-HT. In this study, the hot closed die and preform designs were completed to offer high temperature material properties of a small size gas turbine.

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The Effect of Microstructure and Mechanical Property with Cooling Rapid in Boron-Treated Low Carbon Low Alloy Steel (저탄소.저합금 보론 첨가강의 냉각속도에 따른 미세조직과 기계적 성질의 영향)

  • Son, J.Y.;Lee, G.D.;Kim, S.G.;Kim, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.207-210
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    • 2008
  • The effects of boron additions in steels have long been recognized as very important, mainly with respect to hardnability of heat treatable steels. we investigated the effect of the microstructure and mechanical properties with cooling condition after heat treatment of the boron-treated(${\fallingdotseq}8{\sim}18ppm$) low carbon(${\fallingdotseq}0.2%C$) low alloy steel. The specimens were austenitised for 10 min at $910^{\circ}C$, cooled for the various periods of time from 10 sec to 30 sec or with water after forming for 15 sec. After cooling, mechanical properties were measured by tensile test and hardness test. For analysis of microstructure, Optical were carried out.

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Correlation of the Green Microstructure of ZrO2 with the Colloid/Interface Variables (Zirconia성형체의 미세구조와 콜로이드/계면변수와의 상관관계에 대한 분석)

  • 장현명;한규호;이기강;정한남
    • Journal of the Korean Ceramic Society
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    • v.27 no.1
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    • pp.91-101
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    • 1990
  • The green microstructure and sintering behavior of ZrO2 were analyzed in terms of kinetic stability (measured by the stability ratio ; W) and interfacial characteristics of colloidal suspension. Green density and the most frequent pore radius(MFPR) of green body were directly correlated with the stability ratio. These observations were explained using a concept of the critical stability ratio(Wc) and the potential energy of two interacting particles in colloidal suspension. Analysis of the data also indicates that the potential energy barrier between two interacting colloid particles should be higher than its critical value for a fabrication of ZrO2 green body with dense and uniform microstructure. Besides, we have successfully applied a concept of the donoracceptor interaction to increase the kinetic stability of ZrO2 slip and density of green body.

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Mechanical characteristics of cement-stabilized kaolin by SEM analysis (SEM 해석을 이용한 시멘트 안정처리 카올린의 공학적 특성)

  • Lee, Kyu-Hwan;Jung, Dae-Suck
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.1142-1147
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    • 2006
  • Cement-stabilized clay has widespread applications in Deep Mixing projects, whereby soft deep clay deposits are improved through the addition of cement. While much research on this subject has taken place over the past decade, the strength and deformation behaviour of cement-stabilized clay is still not well understood. An extensive laboratory program was conducted on kaolin stabilized with up to 10% cement. Water curing was employed for durations up to 112 days. To study the microstructure of raw and stabilized soil, use is made of SEM. Micrographs of selected raw and stabilized soil were obtained. These micrographs were closely analyzed for any change in the microstructure of the soil as a result of stabilization.

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Microstructure Characteristics of Concrete Exposed to High Temperature (고온에 노출된 콘크리트 미세조직의 특성)

  • 태순호;이병곤
    • Fire Science and Engineering
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    • v.12 no.4
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    • pp.31-40
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    • 1998
  • Very often, whether accidentally or intentionally set fire, according as building are elevated, varied or complicated day by day. It is of primary importance that we have a treatment of fire damaged structure. In general, strength and elasticity modulus of heated concrete are reduced. Product background of cement, sand and coarse aggregate differ from country to country, so that thermal behaviour of concrete make a difference in high temperature. To cope with demand, this paper is a study on relation to microstructure and strength reduction. In consequence of experiments, concrete exposed to high temperature are estimating the reduction of mechanical properties in comparison with microstructure characteristics which are abtained from the SEM/EDX, XRD and DSC-TG analysis of heated specimens under various temperature.

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A Study On The Microstructural Evolution In Hot Rolling (열간압연중 발생하는 미세조직 변화에 관한 연구)

  • 조현중;김낙수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.10a
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    • pp.16-29
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    • 1995
  • A full three-dimensional thermo-coupled rigid-viscoplastic finite element method and the currently developed microstructural evolution system which includes semi-empirical mathematical equations suggested by different research groups were used together to form an integrated system of process and microstructure simulation of hot rolling. The distribution and time history of thermomechanical variables such as temperature, strain, strain rate, and time during pass and between passes were obtained FEM analysis of multipass hot rolling processes. Then distribution of metallurgical variables were calculated successfully on the basis of instantaneous thermomechanical data. For the verification of this method the evolution of microstructure in plate rolling and shape rolling was simulated and their results were compared with the data available in literature. Consequently, this approach makes it passible to describe the realistic evolution of microstructure by avoiding the use of erroneous average value and can be used in CAE of multipass hot rolling.

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The grain size prediction of Al-5wt%Mg alloy by FEM (유한요소법을 이용한 Al-5%Mg 합금의 미세조직 크기예측)

  • 조종래
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.249-252
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    • 1999
  • A numerical analysis was perfomed to predict flow curves and dynamic recrystallization behaviors of Al-5%Mg alloy on the basis of results of hot compression tests. The hot compression tests were carried out in the ranges of 350-50$0^{\circ}C$ and 5$\times${{{{ {10 }^{-3 } }}}}~3$\times${{{{ {10 }^{0 } }}}}/sec to obtain the Zener-Hollmon parameter. In the modelling equation the effects os strain hardening and dynamic recrystallization were taken into consideration. A model for predicting the evolution of microstructure in Al-5%Mg alloy during thermomechanical processing was developed in terms of dynamic recrystallization phenomena, The microstructure model was combined with finite element modeling(FEM) to predict microstructure development Model predictions showed good agreement with microstructures obtained in compression tests.

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Estimation of Microstructures and Material Properties of HAZ in SA508 Reactor Pressure Vessel (원자로 압력용기 용접열영향부의 미세조직 및 재료물성 예측)

  • Lee, S.G.;Kim, J.S.;Jin, T.E.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.138-143
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    • 2001
  • To perform the rigorous integrity evaluation of RPV, it is necessary to consider metallurgical factors such as microstructure evolution during multi-pass welding process and PWHT. The microstructures of the heat affected zone(HAZ) of SA508 steel were predicted by a combination of simulated thermal analysis and a simple kinetic models for austenite grain growth and austenite-ferrite transformation. Phase equilibrium of SA508 steel were calculated using a Thermo-Calc package. Carbide growth in th HAZ were predicted by a empirical model, taking into account the predicted microstructure evolution.

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Comparison of the Microstructure and Mechanical Property between Gravity Casting Forging and Rheo-diecasting Forging using A356 Alloy (A356 합금의 중력 주조/단조와 Rheo-diecasting/단조의 미세조직 및 기계적 특성 비교)

  • Lee, Jun-Young;Lim, Jae-Yong;Lee, Seung-Yong;Moon, Seoug-Won;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.33 no.5
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    • pp.210-214
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    • 2013
  • Recently, the automotive industry has replaced cast iron to lightweight materials like aluminum for engine efficiency of automobiles and an emission control by government. In this paper we studied two auto parts manufacturing methods using an alloy of A356. That is gravity casting and H-NCM Rheo-diecasting forging. We analyzed the microstructure and mechanical properties for this method. In Microstructure analysis results, H-NCM Rheo-diecasting forging has more finer microstrucre and better forging effect. Resulting in better mechanical properties than gravity forging.