• Title/Summary/Keyword: Micro-welding

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Optimal Welding Design for FSW Based on Micro Strength by MSP Test (MSP시험의 미세강도에 의한 FSW 최적용접설계)

  • Yang, Sungmo;Kang, HeeYong;Jeong, Byeongho;Yu, Hyosun;Son, Indeok;Choi, Seungjun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.4
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    • pp.425-431
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    • 2016
  • The usage of Friction Stir Welding(FSW) technology has been increasing in order to reduce the weight in automobile industries. Previous studies that investigated on the FSW have focused on the aluminum alloy. In this study, Al6061-T6 alloy plates having 5 mm of thickness were welded under nine different conditions from three tool rotation speeds: 900, 1000 and 1100 rpm, and three feed rates: 270, 300 and 330 mm/min. Specimen size of Micro Shear Punch(MSP) test was $10{\times}10{\times}0.5mm$. The mechanical properties were evaluated by MSP test and Analysis of Variance (ANOVA). The specimens were classified by advancing side(AS), retreating side(RS), and center(C) of width of tool shoulder. The optimal welding condition of FSW based on micro strengh was obtained when the tool rotation speed was 1100 rpm and the feed rate was 300 mm/min. The maximum load measured AS, RS, and C in the weldment was measured 554.7 N, 642.9 N, and 579.2 N, respectively.

The Effect of Zirconate Addition on the Joint Properties of Epoxy Adhesive for Car Body Assembly (차체 구조용 에폭시 접착제의 접합부 특성에 미치는 Zirconate 첨가효과)

  • Jeung, Eun-Taek;Lee, Hye-Rim;Lee, So-Jeong;Lim, Chang-Young;Seo, Jong-Dock;Kim, Mok-Soon;Kim, Jun-Ki
    • Journal of Welding and Joining
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    • v.31 no.5
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    • pp.71-76
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    • 2013
  • The effect of zirconate having - NH functional group on the T-peel and lap shear strength of $CaCO_3$ containing structural epoxy adhesive for car body assembly was investigated. Curing behavior of epoxy adhesive samples were investigated by differential scanning calorimeter (DSC) techniques. The addition of zirconate up to 7.5 phr did not affect the curing mechanism of epoxy adhesive. While the small amount of zirconate addition less than 1.1 phr increased the cross-linking density, the excess addition of zirconate resulted in the increase of uncross-linked impurity. From the increase of T-peel and lap shear strength and the change of fracture mode from the adhesive failure to the mixed one, it was considered that the small addition of zirconate was effective in improving the adhesion strength of epoxy adhesive to the adherend and inorganic filler surfaces. The formation of uncross-linked impurity with the excess addition of zirconate was considered to decrease the joint strength by decreasing the cohesive strength of the cured epoxy.

Seam Welding of Amorphous Metal with Nd:YAG laser (Nd:YAG 레이저를 이용한 비정질재료의 심(seam) 용접)

  • 이건상
    • Laser Solutions
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    • v.3 no.2
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    • pp.45-51
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    • 2000
  • In this paper, the possibilities and the limits of the laser seam welding were studied to utilize the advantageous properties of amorphous metal foils. For the conventional welding method, the high heat transfer makes the crystallized zone of the work material unavoidable. The laser is able to weld the amorphous metal without a crystallized zone, because heat transfer is limited within a very small restricted volume. The crystallized zone is restricted in the neighbor of welding spot and not in the melting area. This can be proved directly by the etching and indirectly by the tensile shear test, micro hardness test and bending test. The overlapping of welding bead could form the formation of wider and thicker amorphous zone.

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High speed precision welding using by single mode fiber laser (파이버 레이저에 의한 고속정밀 용접)

  • Park, Seo-Jeong;Lee, Mok-Yeong;Jang, Ung-Seong;Kim, Gi-Cheol;Cheon, Chang-Geun
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.94-96
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    • 2005
  • Welding process of ultra thin stainless steel foil was investigated using a single mode Yb-fiber laser with a CW maximum output power 40W. In micro welding, critical power density for keyhole welding was 1 to 2 orders larger higher than in macro-welding due to larger thermal conduction, extremely high speed welding becomes possible.

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