• Title/Summary/Keyword: Micro-holes

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Fabrication of Micro-Photonic Component in Silica Glass with Femtosecond Laser Pulses

  • Watanabe, Wataru;Itoh, Kazuyoshi
    • Journal of the Optical Society of Korea
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    • v.8 no.1
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    • pp.21-28
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    • 2004
  • When femtosecond laser pulses are focused inside the bulk of transparent materials, the intensity in the focal volume becomes high enough to produce permanent structural modifications. This technique has been applied to fabricate three-dimensional photonic structures such as optical memory, waveguides, gratings, and couplers inside a wide variety of transparent materials. In this paper, we review the fabrication of optical elements in glasses with femtosecond laser pulses, including the fabrication of waveguides, couplers, Bragg gratings, zone plates, holographic memory, and micro holes.

A Study on the Threshold Condition of Crack Propagation for Pre-Crack and Micro-Hole Specimens (프리크랙과 微小圓孔材의 크랙成長 下限界條件에 관한 硏究)

  • 송삼홍;윤명진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.278-285
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    • 1988
  • The Critical size of artificially induced micro-holes in 0.17%, 0.36% Carbon steel Specimens with Spheroidized Cementite and in 0.17% carbon steel specimens with martensite structure is compared with annealed pre-crack in order to discuss the physical meaning of the fatigue limit and evaluation of the tolerant micro flaw size at the stress level of the fatigue limit. Results obtained were summarized as follows; (1) In this study, non-propagating crack length of Smooth specimen and critical pre-crack length (lc) is coincide. (2) In the carbon steels with spheroidized cementite structure, critical pre-crack length (lc) and allowable micro-hole size (dc) is coincide each other at the fatigue limit level. (3) It has been published that there exists a particular size of micro-hole which has no effect on the fatigue limit. In this study, the micro-hole of critical size can be regarded as equivalent to a tolerant micro flaw which would not reduce the fatigue limit.

A Proton Beam Shaping using an Extreme Aspect Ratio Micro-hole (극대세장비 마이크로 홀을 이용한 양성자 빔 집적 응용)

  • Kim, Jin-Nam;Kwon, Won-Tae;Lee, Seong-Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.7
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    • pp.737-744
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    • 2012
  • EDM is the manufacturing process that uses the thermal energy to machine electrically conductive part. Despite a lot of research has been conducted for decades, the best aspect ratio of the micro hole using micro-EDM has not been over 30, yet. In the present study, new fabrication scheme was introduced to increase the aspect ratio of micro hole dramatically. Micro holes with less than 10 aspect ratio were aligned and welded together to manufacture a micro hole with extreme aspect ratio. Alignment of the micro hole with over 380 aspect ratio was conducted by the home-made apparatus installed with microscope and laser beam. The micro hole with extreme aspect ratio was used to shape pencil beam from proton beam generated from MC-50 cyclotron. The pencil beam was utilized to machine test specimen whose result was compared with GEANT4 computer simulation. It was shown that the experimental and simulation result were closer as the aspect ratio of the micro hole was bigger.

Energy evolution characteristics of coal specimens with preformed holes under uniaxial compression

  • Wu, Na;Liang, Zhengzhao;Zhou, Jingren;Zhang, Lizhou
    • Geomechanics and Engineering
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    • v.20 no.1
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    • pp.55-66
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    • 2020
  • The damage or failure of coal rock is accompanied by energy accumulation, dissipation and release. It is crucial to study the energy evolution characteristics of coal rock for rock mechanics and mining engineering applications. In this paper, coal specimens sourced from the Xinhe mine located in the Jining mining area of China were initially subjected to uniaxial compression, and the micro-parameters of the two-dimensional particle flow code (PFC2D) model were calibrated according to the experimental test results. Then, the PFC2D model was used to subject the specimens to substantial uniaxial compression, and the energy evolution laws of coal specimens with various schemes were presented. Finally, the elastic energy storage ratio m was investigated for coal rock, which described the energy conversion in coal specimens with various arrangements of preformed holes. The arrangement of the preformed holes significantly influenced the characteristics of the crack initiation stress and energy in the prepeak stage, whereas the characteristics of the cumulative crack number, failure pattern and elastic strain energy during the loading process were similar. Additionally, the arrangement of the preformed holes altered the proportion of elastic strain energy Ue in the total energy in the prepeak stage, and the probability of rock bursts can be qualitatively predicted.

Electrochemical Machining Using Tungsten Microelectrode (텅스텐 미세 전극을 이용한 전해 가공)

  • Ryu, Shi-Hyoung;Yu, Jong-Sun
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.4
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    • pp.134-140
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    • 2009
  • The feasibility of electrochemical drilling and milling on stainless steel are investigated using tungsten microelectrode with $10{\mu}m$ in diameter. For the development of environmentally friendly and safe electrochemical process, citric acid solution is used as electrolyte. A few hundred nanoseconds duration pulses are applied between the microelectrode and work material for dissolution localization. Tool fracture by Joule heating, micro welding, capillary phenomenon, tool wandering by the generated bubbles are observed and their effects on micro ECM are discussed. Occasionally, complex textures including micro pitting corrosion marks appeared on the hole inner surface. Metal growth is also observed under the weak electric conditions and it hinders further dissolutions for workpiece penetration. By adjusting appropriate pulse and chemical conditions, micro holes of $37{\mu}m$ in diameter with $100{\mu}m$ in depth and 26Jim in diameter with $50{\mu}m$ in depth are drilled on stainless steel 304. Also, micro grooves with $18{\mu}m$ width and complex micro hand pattern are machined by electrochemical milling.

Effect of Laser Pre-Drilling on Insertion Torque of Orthodontic Miniscrews: A Preliminary Study

  • Kim, Keun-Hwa;Choi, Sung-Hwan;Cha, Jung-Yul;Hwang, Chung-Ju
    • Journal of Korean Dental Science
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    • v.10 no.2
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    • pp.66-73
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    • 2017
  • Purpose: To evaluate the effect of different-sized drill tips and laser irradiation times on the initial stability of orthodontic miniscrews placed in Er,Cr:YSGG-laser pre-drilled holes in an animal model. Materials and Methods: Laser pre-drilled holes were made in dog mandibular bone with an Er,Cr:YSGG laser using irradiation times of 5, 7, 9, 11, and 13 seconds, and tip diameters of 0.4 and 0.6 mm. The maximum diameter and depth of the pre-drilled holes was measured with micro computed tomography. The maximum insertion torque was measured during placement the miniscrew. Result: Laser pre-drilled holes were conical shaped. The maximum diameter of pre-drilled holes increased with longer laser irradiation times (P>0.05) and larger tip diameters (P<0.05). The depth of pre-drilled holes increased with longer laser irradiation times and larger tip diameters (P<0.05). When the 0.4 mm tip, but not the 0.6 mm tip, was used, the insertion torque decreased significantly with longer laser irradiation times (P<0.05). Conclusion: Tip diameter impacted insertion torque more than irradiation time. It takes at least 9 seconds using a 0.6 mm tip to create a 0.8 mm diameter and 1.0 mm depth hole in thick cortical bone.

Prediction of Burr Size in Micro-drilling (마이크로드릴 가공 시 버 크기의 예측)

  • 이성환;권성용
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.11
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    • pp.71-78
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    • 2003
  • The exit burrs in the micro-drilling of precision miniature holes are of interest, especially for ductile materials. As burrs from this process can be difficult to remove, it is important to acquire the way of predicting burr types as well as optimal cutting conditions which minimize the burrs. In this paper, an artificial neural network was used for the prediction of burr formation in micro-drilling. First, the influence of cutting conditions including cutting speed, feed and drill diameter on the exit burr characteristics, such as burr size and type, were observed and analyzed. Then. the burr types were classified by using the influential experimental data as input parameters to the neural nets.

Micro-Hole Machining Using MEDM According to Machining Depth (미소구멍의 가공 깊이에 따른 미세방전 가공특성)

  • 김재현;김보현;류시형;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.7
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    • pp.227-232
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    • 2003
  • In order to make a deep and precise micro-hole, electrode wear and clearance between the electrode and the workpiece are important parameters using micro-electrical discharge machining. In this study, experiments were carried out to show the characteristics of electrode wear and radial clearance with respect to the depth of machined hole. Electrode wear varied with respect to the depth of hole. With deeper machined hole, bigger clearance was observed. Also it was found that the diameter of electrode influences machining characteristics of deep holes.

Machining Technology for the Micro-Burr Removal using Electro-Magnetic Field Effect (전자기장 효과를 이용한 마이크로 버 제거 가공기술)

  • 이용철;이종열;김전하;안재현;김정석;이득우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.561-564
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    • 2003
  • The machining technology for the removal of micro-burr has been demanded because electrode parts of electron gun have minute holes. In this study, Magnetic Assisted Polishing(MAP) is applied to remove the micro-burr instead of the contentional polishing process such as the etching and barrel. Optimal polishing conditions are selected from many experiments using the tool of the flat end slit type. On the basis of experimental results, the deburring machine for the Magnetic Assisted Polishing of electrode part is developed and its performance is evaluated.

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Fabrication of Micro Electrodes by Reverse EDM and Its Applications (역방전 가공을 이용한 미세 전극 제작과 그 응용)

  • Choi Se Hwan;Kim Bo Hyun;Park Byung Jin;Chu Chong Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.11 s.176
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    • pp.159-164
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    • 2005
  • For increasing productivity of micro electrochemical machining (MECM), the application of multiple electrodes was introduced. The electrodes were fabricated by reverse electrical discharge machining (REDM). By REDM micro electrodes with various shapes can be machined easily. According to capacitance and applied voltage, machining characteristics of reverse EDM were investigated and the optimal conditions for stable machining were suggested. By using multiple electrodes and a channel-shape electrode, holes and channels were machined on stainless steel by ECM.