• Title/Summary/Keyword: Micro-Finite Element Analysis

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Design of the precision micro-positioning stage (초정밀 마이크로 위치결정 스테이지의 설계)

  • 한창수;김경호;이찬홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.539-542
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    • 1997
  • We present a micro-positioning stage that has minimized geometrical error and can drive in the 4-axis. This stage divided into two parts: $Z\theta_x$ $\theta_y$, motion stage and$\theta_z$ motion stage. These stages are constructed in flexure hinges, piezoelectric actuators and displacement scnsors. The dynamic model for each stage is obtained and their FE (finite element) models are made. Using the Lagrange's equation, the motion of equation is found. Through the parametric analysis and FE analysis, sensitiv~ty of the design parameters is executed. Finally, fundamental frequencies, maximum stress, and displacement sensitivity for each stage are obtained. We expect that this micro-positioning stage be a useful micro-alignment device for various applications.

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The Development of Micro Milling Machine for Micro Machining (미소가공을 위한 마이크로 밀링머신 개발)

  • Hwang Joon
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.278-281
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    • 2005
  • Today, manufacturing capability at the micro or nano scale production field is requested strongly in view of parts and product miniaturization. Miniaturized parts and products will introduce lots of benefits in terms of high precision functionality and low energy consumption. This paper presents the results of micro milling machine tool development for micro machining process. Finite element analysis has been performed to know the relationship between design dimensional variables and structural stiffness in terms of static, dynamic, thermal aspects. Performance evaluation through machining has been tested and discussed for achievable machining characteristics.

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Investigation on Vibration Characteristics of Micro Speaker Diaphragms for Various Shape Designs (마이크로 스피커 진동판의 형상설계에 따른 진동특성 고찰)

  • Kim, Kyeong Min;Kim, Seong Keol;Park, Keun
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.790-796
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    • 2013
  • Micro-speaker diaphragms play an important role in generating a desired audio response. The diaphragm is generally a circular membrane, and the cross section is a double dome, with an inner dome and an outer dome. To improve the sound quality of the speaker, a number of corrugations may be included in the outer dome region. In this study, the role of these corrugations is investigated using two kinds of finite element method (FEM) calculations. Structural FEM modeling was carried out to investigate the change in stiffness of the diaphragm when the corrugations were included. Modal FEM modeling was then carried out to compare the natural frequencies and the resulting vibrational modes of the plain and corrugated diaphragms. The effects of the corrugations on the vibration characteristics of the diaphragm are discussed.

Experimental and Numerical Analyses of Flexible Forming Process for Micro Channel Arrays of Fuel Cell Bipolar Plates (연료전지 분리판의 마이크로 채널 제작을 위한 가변성형공정의 실험적 및 수치적 연구)

  • Kim, H.S.;Shim, J.M.
    • Transactions of Materials Processing
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    • v.21 no.8
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    • pp.499-505
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    • 2012
  • The fuel cell is a very promising power generation system combining the benefits of extremely low emissions, high efficiency, ease of maintenance and durability. In order to promote the commercialization of fuel cells, a flexible forming process, in which a hyper-elastic rubber is adopted as a medium to transmit forming pressure, is suggested as an efficient and cost effective manufacturing method for fuel cell bipolar plates. In this study, the ability of this flexible forming process to produce the micro channel arrays on metallic bipolar plates was first demonstrated experimentally. Then, a finite element (FE) model was built and validated through comparisons between simulated and experimental results. The effects of key process parameters on the forming performance such as applied load and punch velocity were investigated. As a result, appropriate process parameter values allowing high dimensional accuracy without failure were suggested.

Satellite finite element model updating for the prediction of the effect of micro-vibration (미소진동 영향성 예측을 위한 인공위성 유한요소모델 보정)

  • Lim, Jae Hyuk;Eun, Hee-Kwang;Kim, Dae-Kwan;Kim, Hong-Bae;Kim, Sung-Hoon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.8
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    • pp.692-700
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    • 2014
  • In this work, satellite FE (finite element) model updating for the prediction of the effect of micro-vibration is described. In the case of satellites launched in low earth orbit, high agility and more mission accomplishments are required by the customer in order to procure many images from satellites. To achieve the goal, many mechanisms, including high capacity wheels and antennas with multi-axis gimbals have been widely adopted, but they become a source of micro-vibration which could significantly deteriorate the quality of images. To investigate the effect due to the micro-vibration in orbit on the ground, a prediction is conducted through an integrated model coupling the measured jitter sources with FE (finite element) model. Before prediction, the FE model is updated to match simulation results with the modal survey test. Subsequently, the quality of FE model is evaluated in terms of frequency deviation error, the resemblance of mode shapes and FRFs (frequency response functions) between test and analysis.

Optimal Design of Suspension for Micro Optical Disk Drive (마이크로 광디스크 드라이브 서스펜션의 최적 설계)

  • Jeon, Joon-Ho;Chun, Jung-Il;Park, No-Chul;Park, Young-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.570-575
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    • 2002
  • Servo performance of a disk drive is greatly affected by the mechanical resonance frequencies of the head gimbal assembly (HSA). It is important factor to allow broader bandwidths for servo system in improving overall drive performance. In this paper, an optimal design for ODD suspension is attempted to increase resonance frequencies in tracking direction. Initial model was designed and the design parameter was defined to the model. The mode frequency variation for the change of design parameter was observed by modal analysis using the finite element method(FEM). The sensitivity matrix was calculated from the observed data and so through sensitivity analysis, an optimized ODD suspension was designed to have the higher resonant frequency than the initial model.

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An Analysis for Failure Mechanisms and Strength Evaluation on Brazed Joint (브레이징 접합부의 강도평가 및 고장분석)

  • Kang Ki-Weon;Shim Hee-Jin;Lee Byung-Jei;Jhang Kyung-Yung;Kim Jung-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1298-1304
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    • 2006
  • The present paper is aiming at the evaluation for failure mechanisms and static strength of brazed joints used in household electronics. For these purposes, the failure analysis was performed on the various brazed joints, through the bursting, the micro-Victors hardness tests and 3-dimensional X-ray technique. The failure modes of brazed joints were classified into two different types, based on the results of bursting pressure test by means of self-designed internal-pressure testing machine. Their failure mechanism was dependent on the relationship between heat effect occurred in manufacturing process and internal flaws such as incomplete penetration and pin hole. Also, a finite element analysis was performed to evaluate the stress distribution with respect to the heat and the internal flaws.

Finite element analysis of shallow buried tunnel subjected to traffic loading by damage mechanics theory

  • Mohammadreza Tameh
    • Geomechanics and Engineering
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    • v.38 no.1
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    • pp.57-68
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    • 2024
  • Tunnels offer myriad benefits for modern countries, and understanding their behavior under loads is critical. This paper analyzes and evaluates the damage to buried horseshoe tunnels under soil pressure and traffic loading. To achieve this, a numerical model of this type of tunnel is first created using ABAQUS software. Then, fracture mechanics theory is applied to investigate the fracture and damage of the horseshoe tunnel. The numerical analysis is based on the damage plasticity model of concrete, which describes the inelastic behavior of concrete in tension and compression. In addition, the reinforcing steel is modeled using the bilinear plasticity model. Damage contours, stress contours, and maximum displacements illustrate how and where traffic loading alters the response of the horseshoe tunnel. Based on the results, the fracture mechanism proceeded as follows: initially, damage started at the center of the tunnel bottom, followed by the formation of damage and micro-cracks at the corners of the tunnel. Eventually, the damage reached the top of the concrete arch with increasing loading. Therefore, in the design of this tunnel, these critical areas should be reinforced more to prevent cracking.