• 제목/요약/키워드: Micro press

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냉간 등방압 성형기를 이용한 미세박판 인장시편의 가공 및 기계적 물성측정 기술 (Manufacturing Technology of Thin Foil Tensile Specimen Using CIP and Mechanical Property Measurement Technology)

  • 이낙규;박훈재;김승수;이형욱;황재혁;;이혜진
    • 소성∙가공
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    • 제14권6호
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    • pp.509-513
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    • 2005
  • This paper is concerned with manufacturing technology of thin foil tensile specimen using CIP(Cold Isostatic Press) and measurement of precision mechanical properties using micro tensile testing. We can get a burr free micro metallic thin foil specimen using this technology. For testing mechanical property of this micro thin foil, we use a nano scale material testing machine that was developed by KITECH. In this paper, micro tensile specimens of nickel and copper thin foil are fabricated with CIP and precision mechanical properties of these materials could be measured. We will expect precision mechanical property of micro/nano material and component.

감도 해석을 이용한 미세 스탬핑 장치의 동적 해석 (Dynamic Analysis on a Hydraulic Press for Micro-Stamping Using Sensitivity Analysis)

  • 최형길;이진우;김명준;이동석;이장무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.221-224
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    • 2001
  • The dynamic characteristics of a hydraulic press for micro-stamping are investigated by Finite Element Analysis. This machine requires high precision in producing milli-structure of electric products such as TFT-LCD back-up light reflector. First, the modal analysis of the parts and the assembly of the hydraulic press is performed. Then, the sensitivity analysis is carried out. The results show that the bearing stiffness and the base mounting stiffness affect the specific mode shapes.

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고온 프레스성형시 보론강 알루미늄 코팅층 거동특성 (Characterization of Aluminum Coated Layer in Hot Press Forming of Boron Steel)

  • 장정환;주병돈;이재호;문영훈
    • 열처리공학회지
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    • 제21권4호
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    • pp.183-188
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    • 2008
  • Hot press forming allows geometrically complicated parts to be formed from sheet and the rapid cooling hardens them to extremely high strength. The main purpose of this research is to characterize Al coated layer in Al coated boron steel during hot press forming. For the hot press hardening experiment, test specimens were heated up to $810{\sim}930^{\circ}C$ and held for 3, 6 and 9 minutes, respectively. And then, some specimens were press hardened and others were air-cooled without any pressing for the comparison purpose. Al coated layer shows four distinct micro-structural regions of interest; diffusion zone, Al-Fe zone(I) low-Al zone(LAZ) and Al-Fe zone(II). Band-like LAZ is clearly shown at temperature ranges of $810{\sim}870^{\circ}C$ and sparsely dispersed at temperature higher than 900oC. The micro-cracking behavior in the Al coated layer during forming were also analyzed by bending and deep drawing tests. The strain concentration in softer LAZ is found to be closely related with micro-cracking and exfoliation in coated layer during forming.

냉간 등방압 성형공정을 이용한 마이크로 엠보싱 패턴 성형 및 기계적 물성 측정 (Fabrication Method Of Micro Embossing Patterned Metallic Thin Foil Using CIP Process and It's Mechanical Property)

  • 이혜진;이낙규;이근안;이형욱;최석우
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.243-246
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    • 2006
  • In this paper, Experimental results on the measurement of mechanical properties of fine patterns in the MEMS structure are described. The mechanical properties of embossing patterns on metallic thin foil is measured using the nano indentation system, that is developed by Korea Institute of Industrial Technology(KITECH). These micro embossing patterns are fabricated using CIP(Cold Isostatic Press) process on micro metallic thin foils(Al-1100) that are made by rolling process. These embossing patterned metallic thin foils(Al-1100) are used in the reflecting plate of BLU(Back Light Unit) and electrical/mechanical MEMS components. If these mechanical properties of fine patterns are utilized in a design procedure, the optimal design can be achieved in aspects of reliability as well as economy.

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미세 박판 스탬핑을 위한 초정밀 프레스 개발 (Development of a High Precision Press for Micro-Stamping)

  • 김권희;전상열;이종구;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.225-230
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    • 2001
  • Hydrostatic bearings have been applied to high precision machine tools and instruments due to their high stiffness, high damping and excellent guided motion straightness. In this paper, we present a procedure for design and test of a high precision press with linear hydrostatic bearings. For a hydrostatic bearing set designed manufactured, measurements were made for the motion straightness, repeatability and bearing stiffness. They are found to be 1.36${\mu}m$/100mm, 0.19${\mu}m$/100mm and 1,261N/${\mu}m$ respectively. With some experience with the hydrostatic bearing, design aspects of the precision press is discussed.

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전부 도재관의 변연 및 내면 간극에 대한 micro CT와 절단 시편 측정법의 비교 (Comparison of micro CT and cross-section technique for evaluation of marginal and internal fit of lithium disilicate crowns)

  • 고인석;김정미;조혜원
    • 대한치과보철학회지
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    • 제54권3호
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    • pp.226-233
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    • 2016
  • 목적: 본 연구는 수복물의 적합도를 계측하는 두 가지 측정방법을 평가하기 위해 CAD-CAM (computer aided design-computer aided manufacturing)과 열가압 소성법으로 전부 도재관을 제작하고 micro CT와 cross-section technique으로 전부 도재관의 적합도를 비교하고자 하였다. 재료 및 방법: 하악 제 1대구치 레진 치아를 전부 도재관을 위한 지대치를 형성하고 PMMA (polymethylmethacrylate) 레진 블록을 가공하여 10개의 시편을 복제하였다. 복제한 레진 다이의 인상을 채득하고 모형을 제작하여 5개는 열가압 소성법으로 IPS e.max Press (Ivoclar Vivadent, Schaan, Liechtenstein) 도재관을 제작하였다. 다른 5개의 시편은 CAD-CAM 가공법(Ceramil motion 2, Amann Girrbach, Koblach, Austria)을 이용하여 IPS e.max CAD 도재관을 제작하였다. 각 레진 다이에 전부 도재관을 인산아연 시멘트(Fleck's zinc cement, Keystone industries, Gibbstown, NJ, USA)로 손가락 압력에 의해 합착하였다. 변연 및 내면 적합도를 측정하기 위해서 합착된 시편 10개를 먼저 micro CT로 촬영하여 협-설 시상면의 영상정보를 획득하였다. 그 후 절단 시편을 만들어 주사전자현미경으로 micro CT와 동일한 지점의 간극을 측정하였다. SPSS 22.0 프로그램을 이용하여 각 측정 지점에서 제작 방식별, 측정 방식별로 Mann-Whitney 검정 방법을 통해 유의차 검증을 시행하였다. 결과: Micro CT와 주사전자현미경으로 측정한 변연 및 내면 적합도는 유사하였으며, 통계적으로 유의한 차이를 보이지 않았다. 두 가지 제작법의 도재관은 변연 및 내면 적합도에 유의한 차이가 없었다. 결론: CAD-CAM과 열가압소성으로 제작한 전부 도재관은 적합도에 차이를 보이고 있지 않으며, Micro CT와 주사전자현미경을 이용한 측정 방식 모두 임상적으로 이용 가능할 것으로 사료된다.

다구찌 법을 이용한 정밀 프레스 구조의 최적화 (Optimization of the Structure of the High-precision press by Tabuchi Methods)

  • 현소영;김권희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.567-570
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    • 2000
  • Optimization of structure of a high-precision stamping press structure is performed by combination of Taguchi Method and finite element analysis. Too much difference in the stiffness between hydrostatic bearing linear guide and press structure is observed. Efforts are made to level up the stiffness of press structure to the level of hydrostatic bearing's. Some important design parameters are identified and discussed.

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Micro-scale dependent static stress and strain analyses of thickness-stretching micro plate in sport application

  • Mingjun Xia
    • Advances in concrete construction
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    • 제15권5호
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    • pp.349-358
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    • 2023
  • Aim of this work is investigating effect of thickness-stretching formulation on the quasi three-dimensional analysis of micro plate based on a thickness-stretched and shear deformable model through principle of virtual work and micro-scale dependent constitutive relations. Governing differential equations are derived in terms of five unknown functions and the analytical solution is derived using Navier's technique. To explore effect of thickness stretching model on the static results, a comparison between the results with and without thickness stretching effect is presented.

Characteristics of micro-plastics in stormwater sediment basin: Case study of J wetland

  • Jiyeol Im;Kyungik Gil
    • Membrane and Water Treatment
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    • 제14권4호
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    • pp.147-153
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    • 2023
  • Urbanization has been causing such new pollutants as micro-plastic, thus the environmental impact of new pollutants on ecosystem is rapidly increasing. When it comes to micro-plastic, a representative artificial trace pollutant, its risk has been increased at a much faster rate, however the depth study associated with stormwater sediment and wetland was relatively rare. In this research, soil samples from storm water sediment were analyzed for distribution characteristics of micro-plastics in the J wetland (registered as Ramsar wetland, May 2021 and a representative environmental site in South Korea). Analyzed soil samples found approximately 201 ± 93 particle/kg (based on unit weight, Total micro plastic particles / Total Sample weight) micro-plastics in the samples. When considering the total quantitative numbers in stormwater sediment in the entire area of the J wetland, over 15,000 micro-plastics were estimated to be contaminating such area. In addition, in terms of qualitative numbers, micro-plastics were contaminating the J wetland with 94.7 % ratio of styrofoam type (43.9%) and polyethylene type (50.8%). These research results can be used as base data sets for controlling micro-plastics in the J wetland.

미세패턴 프레스 금형을 이용한 대면적 내부구조재 제작에 관한 연구 (A Study on Fabrication of Inner Structure Plate for Large-area Using Micro Patterned Press Mold)

  • 김형종;제태진;최두선;김보환;허병우;성대용;양동열
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 제5회 박판성형 SYMPOSIUM
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    • pp.40-44
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    • 2006
  • Sandwich structures, which are composed of a thick core between two faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Accordingly, the usage of sandwich structure is very widely applied to the aircraft, the automobile and marine industry, etc., because of these advantages. In this paper, we have investigated the buckling protection of an inner structure plate and the useful corrugated configuration for contact, and the fabrication method of the inner structure plate for large area using the continuous molding process. Also, we have guaranteed the accuracy of the molding process through the micro corrugated mold fabrication and secured the accuracy and analyzed aspect properties of the inner structure plate fabricated for a large area using the partial mold process.

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