• Title/Summary/Keyword: Micro part

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Technology of Micro Deburring Using the Ultrasonic Vibration (초음파 진동을 이용한 미세 버 제거기술)

  • 최헌종;이석우;강은구;최영재;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.250-253
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    • 2002
  • The operation of surface and edge finishing is the last and essential process of parts machining, because a product is completed as an assembly. Therefore, the quality of the finished parts has a direct effect upon the performance of the product. Especially, the edge quality depending on the burr control process is very important. A number of deburring processes have been developed for macro burrs such as barreling, brushing, chemical methods, etc. However, micro burr removal when piercing a very thin plate is very difficult, because this badly deteriorates the surface quality of the processed part. When ultrasonic wave is propagated in liquids, it forms an infinitude of micro bubbles. These bubbles generate extremely strong force, which removes micro burrs. In ultrasonic micro deburring, the problem is that burrs are not removed completely, because only components of the explosive force directly act on the burrs, which is not enough. An attempt was made to remove the burrs using ultrasonic vibration in water with SiC as an abrasive agent. Because of the abrasive, smoother edges have been achieved. There are many control parameters in ultrasonic deburring such as abrasive size, ultrasonic frequency and amplitude, distance between tool and workpiece, tilt angle of workpiece etc. This study focuses on how distance and tilt angle influence deburring effect. A number of experiments for these parameters have been carried out, and then the effect of each parameter analyzed.

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Fabrication of Nano-Size Specimens for Tensile Test Employing Nano-Indentation Device (나노 인장시험을 위한 압축 시험기용 인장시편 제작에 관한 연구)

  • Lim, Tae Woo;Yang, Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.10
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    • pp.911-916
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    • 2015
  • In the nano/micro scale, material properties are dependent on the size-scale of a structure. However, conventional micro-scale tensile tests have limitations to obtain reliable values of nano-scale material properties owing to residual stress and elastic slippage in the gripping/aligning process. The indenter-driven nano-scale tensile test provides prominent advantages simple testing device, high-quality nano-scale metallic specimen with negligible residual stress. In this paper, two-types of specimens (a specimen with multi-testing parts and a specimen with a single-testing part) are discussed. Focused ion beam (FIB) is employed to fabricate a nano-scale specimen from a thin nickel film. Using the specimen with a single-testing part, we obtained a nano-scale stress-strain curve of electroplated nickel film.

The principle of a electrorheological polishing for a small part (ER유체를 이용한 미세연마의 원리)

  • 김욱배;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.968-971
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    • 2002
  • Two decisive mechanisms of the electrorhological polishing for a small part(for example, a aspherical surface in a micro lens) are explained. Firstly, non-uniform electric field generated in the polishing structure increases a shear stress of ER fluids which is maximized dramatically near the tool, therefore, substrate adjacent to the tool can be removed effectively by mixed abrasives in the ER fluid. Secondly, abrasives in a non-uniform electric field are governed by the dielectrophoretic phenomena. Abrasives move toward the tool because the field gradient is highest near the tool and then abrasives are actively holded in that area. This phenomena is observed and evaluated by the optical measurement.

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A Study on the Flow Characteristics of Supersonic Microjets (초음속 마이크로제트 유동특성에 관한 연구)

  • Shin, Choon-Sik;Kim, Heuy-Dong;Setoguchi, Toshiaki
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.492-495
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    • 2009
  • Supersonic microjets acquire considerable research interest from a fundamental fluid dynamics perspective, in part because the combination of highly compressible flow at low-to-moderate Reynolds number is not very common, and in part due to the complex nature of the flow itself. In addition, microjets have a great variety engineering applications such as micro-propulsion, MEMS (Micro-Electro Mechanical Systems) components, microjet actuators and fine particle deposition and removal. Numerical simulations have been carried out at moderate nozzle pressure ratios and for different nozzle exit diameters to investigate and to understand in-depth of aerodynamic characteristics of supersonic microjets.

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Design of a Gimbal-Structured Micro Gyroscope and Signal Processing Part

  • Song, J.W.;Lee, J.G.;Kim, W.T. Sung;Lim, H.T.;Kim, Y.K.;Kim, T. Kang
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.167.3-167
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    • 2001
  • In this paper, a single degree-of freedom gimbal-structured micro gyroscope and signal processing part including capacitive sensing circuits and filters are designed, fabricated and experimented. We use capacitive sensing method with excitation signal, i.e. sensing excitation signal, to measure the displacement of the moving plate. So, Sensing Output Signal is modulated twice by the excitation signal and driving signal, which is profitable to decouple the driving and sensing mode, to reduce the effect of the acceleration, and to curtail the noises due to parasitic capacitance and driving signal. To reduce driving noises and to improve linearity, the excitation signals and driving signals are modified. Through frequency response analyses ...

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Numerical Visualization of Supersonic Microjet Flows (초음속 마이크로제트 유동의 수치해석적 가시화)

  • Shin, Choon-Sik;Lee, Jong-Sung;Kim, Heuy-Dong
    • Journal of the Korean Society of Visualization
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    • v.7 no.2
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    • pp.35-41
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    • 2010
  • Supersonic microjets acquire considerable research interest from a fundamental fluid dynamics perspective, in part because the combination of highly compressible flow at low-to-moderate Reynolds number is not very common, and in part due to the complex nature of the flow itself. In addition, microjets have a great variety engineering applications such as micro-propulsion, MEMS(Micro-Electro Mechanical Systems) components, microjet actuators and fine particle deposition and removal. Numerical simulations have been carried out at moderate nozzle pressure ratios and for different nozzle exit diameters to investigate and to understand in-depth of aerodynamic characteristics of supersonic microjets.

Analysis of Transmission Infrared Laser Bonding for Micro Polymer Devices (폴리머 마이크로 칩에 대한 레이저 투과 마이크로 접합)

  • Kim, Ju-Han;Sin, Gi-Hun
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.43-45
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    • 2005
  • A precise bonding technique, transmission laser bonding using energy transfer, for polymer micro devices is presented. The irradiated IR laser beam passes through the transparent part and absorbed on the opaque part. The absorbed energy is converted to heat and bonding takes place. In order to optimize the bonding quality, the temperature profile on the interface must be obtained. Using optical measurements of the both plates, the absorbed energy can be calculated and heat transfer model was applied for obtaining the transient temperature profile. The transmission laser bonding has a potential in the local precise bonding in MEMS or Lab-on-a-chip.

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Development of the Patient Monitor Using Microprocessor (마이크로 프로세서에 의한 환자감시장치의 개발)

  • 김남현;유선국
    • Journal of Biomedical Engineering Research
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    • v.10 no.3
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    • pp.309-316
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    • 1989
  • In this paper, the patient monitor consisting of amplifier, scan converter, A/D converter, CRT amplifier, and micro-controller part was developed. This patient monitor measures the patient's 4 states in the hospital such as electro-cardiography, respiration, blood pressure, and temperature. The control and processing methods based on micro-processor employ the flexibility, extensibility and economy over other conventional system. The followings are incorporated in this system. First, record the heart rate trends for 1 and 4 hours respectively. Second, measures the respiration by impedance pneumography. Third, measures the blood pressure with auto-zero balance. Fourth, linesrize the temperatures by bridge method.

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Micro pattern forming on the metal thin foil Using micro dieless forming system (마이크로 다이레스 성형 시스템을 이용한 금속박판소재의 마이크로 패턴 성형)

  • Lee, H.J.;Lee, H.W.;Park, J.H.;Lee, N.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.379-382
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    • 2007
  • The MEMS (Micro Electro Mechanical Systems) process is used in a micro/nano pattern manufacturing method. This method is based on the lithography technology. But the MEMS process has some problems such as complicated process, long processing time and high production costs. Many researchers are doing research in substitute manufacturing method to work out a solution to these problems. In this paper, we apply a dieless incremental forming technology to a substitute method of MEMS process. This dieless forming technology is using in the commercial scale sheet forming such as a prototype of automobile sheet parts. 5-axes CNC (Computerized Numeric Control) method are applied in this system to get a micro-scale dieless forming results. These 5-axes system are composed of precision AC servo motor stages (4-axes) and PZT actuator (1-axis). A PZT actuator is used in a precision actuating axis because it can be operated in the nano scale stroke resolution. This micro dieless incremental forming system has the advantage of minimization in manipulating distance and working space. As equipment and tools become smaller in size, minute inertia force and high natural frequency can be obtained. Therefore, high precision forming performance can be obtained. This allows the factory to quickly provide the customer with goods because the manufacturing system and process are reduced. To construct this micro manufacturing system, many technologies are necessary such as high stiffness frame, high precision actuating part, structural analysis, high precision tools and system control. To achieve the optimal forming quality, the micro dieless forming system is designed and made with high stiffness characteristic.

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