• Title/Summary/Keyword: Micro Processing Technology

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Relationship Between Microstructure and Electrical Properties of Glass-Ag Thick Film Conductors (유리-Ag계 후막도체의 미세구조와 전기특성과의 관계)

  • Lee, Byeong-Su;Hwang, Jun-Yeon
    • Korean Journal of Materials Research
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    • v.9 no.7
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    • pp.663-669
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    • 1999
  • Ag thick film conductors were fabricated with Ag powders having different degree of dispersion and glasses having different viscosity, and then the relationship between microstructure and electrical properties of the Ag films was investigated. Under the same processing condition. the Ag thick film that was prepared with the well-dispersed Ag powder and glass having low viscosity had denser microstructure and lower resistance than those of the film which was fabricated with the agglomerated Ag powder and glass having high viscosity It is believed to be due to the fast micro rearrangement kinetics when the well dispersed Ag powder was used, and all the microstructure development kinetics were impeded when low viscosity glass used. It was found that theme fast microstructure development kinetics resulted in the dense microstructure and the lower sheet resistance of the films. Also, the saturation time, at which at a given temperature no further decrease in the sheet resistance was obtained, was found to be shortened when well-dispersed Ag powder and low viscosity glass were used.

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Corrosion and Wear Properties of Cold Rolled 0.087% Gd Lean Duplex Stainless Steels for Neutron Absorbing Material

  • Choi, Yong;Baik, Youl;Moon, Byung-Moon;Sohn, Dong-Seong
    • Nuclear Engineering and Technology
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    • v.48 no.1
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    • pp.164-168
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    • 2016
  • Lean duplex stainless steels with 0.087 wt.% gadolinium (Gd) were inert arc-melted and cast in molds of size $10mm{\times}10mm{\times}20mm$. The micro-hardnesses of the rolling direction (RD), transverse direction (TD) and short transverse (ST) direction were $258.5H_V$, $292.3H_V$, and $314.7H_V$, respectively. A 33% cold rolled specimen had the crystallographic texture that (100) pole was mainly concentrated to the normal direction (ND) and (110) pole was concentrated in the center of ND and RD. The corrosion potential and corrosion rate in artificial seawater and $0.1M\;H_2SO_4$ solution were in the range of $105.6-221.6mV_{SHE}$, $0.59-1.06mA/cm^2$, and $4.75-8.25mV_{SHE}$, $0.69-1.68mA/cm^2$, respectively. The friction coefficient and wear loss of the 0.087 w/o Gd-lean duplex stainless steels in artificial seawater were about 67% and 65% lower than in air, whereas the wear efficiency was 22% higher. The corrosion and wear behaviors of the 0.087 w/o Gd-lean duplex stainless steels significantly depended on the Gd phases.

Hardware Implementation of DCT and CAVLC for H.264/AVC based on Co-design (병행설계를 이용한 H.264/AVC의 DCT 및 CAVLC 하드웨어 구현)

  • Wang, Duck-Sang;Seo, Seok-Yong;Ko, Hyung-Hwa
    • Journal of Advanced Navigation Technology
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    • v.17 no.1
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    • pp.69-79
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    • 2013
  • In this paper, DCT(Discrete Cosine Transform) and CAVLC(Context Adaptive Variable Length Coding) are co-designed as hardware IP with software operation of the other modules in H.264/AVC codec. In order to increase the operation speed, a new method using SHIFT table is proposed. As a result, enhancement of about 16(%) in the operation speed is obtained. Designed Hardware IPs are downloaded into Virtex-4 FX60 FPGA in the ML-410 development board and H.264/AVC encoding is performed with Microblaze CPU implemented in FPGA. Software modules are developed from JM13.2 to make C code. In order to verify the designed Hardware IPs, Modelsim program is used for functional simulation. As a result that all Hardware IPs and software modules are downloaded into the FPGA, improvement of processing speed about multiples of 16 in case of DCT hardware IP and multiples of 10 in case of CAVLC compared with software-only processing. Although this paper deals with co-design of H/W and S/W for H.264, it can be utilized for the other embedded system design.

Fiber Distribution Characteristics and Flexural Performance of Extruded ECC Panel (압출성형 ECC 패널의 섬유분포 특성과 휨 성능)

  • Lee, Bang-Yeon;Han, Byung-Chan;Cho, Chang-Geun;Kwon, Young-Jin;Kim, Yun-Yong
    • Journal of the Korea Concrete Institute
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    • v.21 no.5
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    • pp.573-580
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    • 2009
  • This paper presents the mix composition, production method, and curing condition applied to the extruded ECC(Engineered Cementitious Composite) panel which are able to exhibit multiple cracking and potential pseudo strain-hardening behavior. In addition to the production technique of extruded ECC panel, the effect of fiber distribution characteristics, which are uniquely created by applying extrusion process, on the flexural behavior of the panel is also focussed. In order to demonstrate fiber distribution, a series of experiments and analyses, including image processing/analysis and micro-mechanical analysis, was performed. The optimum mix composition of extruded ECC panel was determined in terms of water matrix ratio, the amount of cement, ECC powder, and silica powder. It was found that flexural behavior of extruded ECC panel was highly affected by the slight difference in mix composition of ECC panel. This is mainly because the difference in mix composition results in the change of micro-mechanical properties as well as fiber distribution characteristics, represented by fiber dispersion and orientation. In terms of the average fiber orientation, the fiber distribution was found to be similar to the assumption of two dimensional random distribution, irrespective of mix composition. In contrast, the probability density function for fiber orientation was measured to be quite different depending on the mix composition.

Effect of Particle Size and Mixing Ratio on Quality of Fluidized Coated Vitamin C (입자크기와 혼합비에 따른 유동층 코팅 비타민 C의 품질 특성)

  • Park, Su-Jung;Hwang, Sung-Hee;Chung, Hun-Sik;Youn, Kwang-Sup
    • Food Science and Preservation
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    • v.14 no.4
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    • pp.364-368
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    • 2007
  • The purpose of this study was to improve the stability and the processing property of vitamin C. Vitamin C was coated according to particle size(80-100 mesh, 100-140 mesh) and mixing ratio(1:1.6, 1:2.5, 1:3(w/w)) with coating solution(8% Zein-DP, 6% HPMC-FCC), and then the quality characteristics of fluidized bed micro coated vitamin C were investigated. The coating efficiency and the thickness of coating film were higher in $80{\sim}100$ mesh particle than in $100{\sim}140$ mesh particles, and coating efficiency was decreased as the coating material was increased. The distribution range of particle was more narrow in mixing ratio of 1:3(w/w) than in the other. DPPH radical scavenging activity was not affected by the particle size and the mixing ratio. There was no difference between the coating materials in terms of the quality characteristics. The optimum coating condition for fluidized bed micro-coating of vitamin C powder was selected as the particle size of $80{\sim}100$ mesh and the mixing ratio with coating solution of 1:3(w/w).

Probing of Microscale Phase-Change Phenomena Based on Michelson Interforometry (Michelson 간섭계를 응용한 미세 상변화 현상 계측)

  • Kim, Dong-Sik;Park, Hee-K.;Grigoropoulos, Costas P.
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.348-353
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    • 2001
  • Experimental schemes that enable characterization of phase-change phenomena in the micro scale regime is essential for understanding the phase-change kinetics. Particularly, monitoring rapid vaporization on a submicron length scale is an important yet challenging task in a variety of laser-processing applications, including steam laser cleaning and liquid-assisted material ablation. This paper introduces a novel technique based on Michelson interferometry for probing the liquid-vaporization process on a solid surface heated by a KrF excimer laser pulse (${\lambda}=248nm,\;FWHM=24\;ns$) in water. The effective thickness of a microbubble layer has been measured with nanosecond time resolution. The maximum bubble size and growth rate are estimated to be of the order of $0.1{\mu}m\;and\;1\;m/s$, respectively. The results show that the acoustic enhancement in the laser induced vaporization process is caused by bubble expansion in the initial growth stage, not by bubble collapse. This work demonstrates that the interference method is effective for detecting bubble nucleation and microscale vaporization kinetics.

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Electron Beam Weld ability of Alloy 718 Nozzle for Jet Propulsion Component (고속 추진체용 Alloy 718 노즐 단조품의 전자빔 용접성 평가)

  • Lee, C.H.;Kim, J.H.;Hong, J.K.;Yeom, J.T.;Yoon, J.W.;Park, N.K.
    • Transactions of Materials Processing
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    • v.17 no.7
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    • pp.523-527
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    • 2008
  • In this study, mechanical properties of Alloy 718 welded after forgings for jet propulsion component was investigated. Hot-forged and machined work-pieces($230mm\times70mm\times15mm$) which have different grain sizes are welded by electron beam welding technique. After welding, the components were solution heat-treated and aged. Samples were sectioned to analyze the microstructural evolution and formation of micro-crack. It was found that HAZ grain boundary liquation crack generally initiates in the coarse grains rather than the fine grains. Needle-like phases with high Nb contents were found at the outer part near the base metal. Vickers hardness and tensile tests were carried out at room temperature and at $649^{\circ}C$. The tensile properties of electron beam welding specimens exhibited around 100MPa and 10% decrease in strength and elongation, respectively.

Fabrication of Metallic Nano-Filter Using UV-Imprinting Process (UV 임프린팅 공정을 이용한 금속막 필터제작)

  • Noh Cheol Yong;Lee Namseok;Lim Jiseok;Kim Seok-min;Kang Shinill
    • Transactions of Materials Processing
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    • v.14 no.5 s.77
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    • pp.473-476
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    • 2005
  • The demand of on-chip total analyzing system with MEMS (micro electro mechanical system) bio/chemical sensor is rapidly increasing. In on-chip total analyzing system, to detect the bio/chemical products with submicron feature size, a filtration system with nano-filter is required. One of the conventional methods to fabricate nano-filter is to use direct patterning or RIE (reactive ion etching). However, those procedures are very costly and are not suitable fur mass production. In this study, we suggested new fabrication method for a nano-filter based on replication process, which is simple and low cost process. After the Si master was fabricated by laser interference lithography and reactive ion etching process, the polymeric mold was replicated by UV-imprint process. Metallic nano-filter was fabricated after removing the polymeric part of metal deposited polymeric mold. Finally, our fabrication method was applied to metallic nano-filter with $1{\mu}m$ pitch size and $0.4{\mu}m$ hole size for bacteria sensor application.

The Design and Performance Test of Miniaturized Sled Type Dual-Servo Actuator (초소형 Sled-type 이중 서보 엑추에이터 설계 및 특성 분석)

  • 강동우;김기현;정재화;권대갑
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.357-360
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    • 2002
  • Nowadays, the improvement and development of Multi-media, information and communication technology are rapidly processed. And many products, for example, digital camera, digital camcorder, and PDA, are used for them. They need large data storage capacity and small size, light storage system. Due to that, many studies and researches in data storage system have been carried out. Especially, micro drive system was presented by IBM.(1) However, its system is expensive and uneasy to be portable. In ODD technologies, 1 inch drive system is not yet or in processing status.(2) If to be possible and to be come up, it is cheap than HDD system and easy to transfer information. In this paper, a miniaturized actuator(about linch) is designed and tested for ODD system. Specially, it is adapted for NFR(Near-field Recoding) system using SIL(Solid Immersion Lens). It is the dual-servo actuator which consists of a coarse actuator and fine actuator. Its actuating force generation method is VCM(Voice Ceil Motor). The fine actuator has 4-wire suspensions and bobbin wrapped by coil and includes focusing motion as well as tracking motion. The coarse actuator has an actuating coil and V-grooved guide mechanism. Also, the characteristics of the designed actuator is estimated by sine-swept mode and LDV(Laser Doppler Vibro-meter).

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Review of Formability and Forming Property for Stainless Steel (스테인레스 강판의 가공특성과 성형성에 관한 고찰)

  • Kim, Y.S.;Park, J.G.;Ahn, D.C.;Kim, Y.H.
    • Transactions of Materials Processing
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    • v.20 no.3
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    • pp.193-205
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    • 2011
  • Because of its rustproof property, stainless steel is widely used in kitchen appliances, building materials, electronics, chemical plants and automobile exhausts. In addition, the utilization of stainless steel for fuel cell application is growing. As the demand for this material increases, it is necessary to study the basic properties of stainless steel such as corrosion resistance, heat transfer, formability, cutting or shearing ability and weldability. In this article, the mechanical properties, formability and press forming performance of stainless steel are reviewed. Since temperature and strain rate affect the press forming performance of STS304(austenitic) stainless steel, the influence of these parameters on the plastic behavior should be investigated. Moreover, measures for the prevention of ridging of STS430(ferritic) and delayed fracture of STS430, which respectively appear during and after press forming, should be considered. Recently, stainless steel sheets with a thickness lower than 0.2 mm have been widely used in applications for mobile phone, digital camera and fuel cell separator. Therefore, there is a growing interest of studying the grain size effect and plasticity at the crystal scale in order to understand the anisotropic behavior and micro forming ability of thin sheets. This review paper was written with the objective of helping engineers and researchers to understand the forming characteristics of stainless steel and to establish standards in plastic forming techniques.