• 제목/요약/키워드: Micro Channel Fabrication

검색결과 83건 처리시간 0.027초

광조형법과 UV 포토리소그래피를 이용한 웨이브 마이크로펌프 미세 채널 제작 (Fabrication of Micro-channels for Wave-Micropump Using Stereolithography and UV Photolithography)

  • 노병국;김우식;심광보
    • 한국정밀공학회지
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    • 제24권12호
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    • pp.128-135
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    • 2007
  • Micro-channels for a wave micropump have been fabricated using the Stereolithography and UV Photolithography. The micro-channel with a channel height of $500\;{\mu}m$ was fabricated with stereolithography. UV photolithography was used for producing micro-channels with a channel length less than $100\;{\mu}m$. The fabrication process data including spinning rpm, pre-bake and post-bake time, and develop time for single layer and multiple layer 3D micro-structures using SU-8 photo resist are experimentally found. A film mask printed with a 40,000 dpi laser printer was used for UV lithography and micro-structures in the order of tens of micrometers in dimension were successfully fabricated.

적층 방식 3차원 프린팅에 의한 미세유로 칩 제작 공정에서 프린팅 방향 및 적층 두께의 영향에 관한 연구 (Study on Effect of the printing direction and layer thickness for micro-fluidic chip fabrication via SLA 3D printing)

  • 진재호;권다인;오재환;강도현;김관오;윤재성;유영은
    • Design & Manufacturing
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    • 제16권3호
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    • pp.58-65
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    • 2022
  • Micro-fluidic chip has been fabricated by lithography process on silicon or glass wafer, casting using PDMS, injection molding of thermoplastics or 3D printing, etc. Among these processes, 3D printing can fabricate micro-fluidic chip directly from the design without master or template for fluidic channel fabricated previously. Due to this direct printing, 3D printing provides very fast and economical method for prototyping micro-fluidic chip comparing to conventional fabrication process such as lithography, PDMS casting or injection molding. Although 3D printing is now used more extensively due to this fast and cheap process done automatically by single printing machine, there are some issues on accuracy or surface characteristics, etc. The accuracy of the shape and size of the micro-channel is limited by the resolution of the printing and printing direction or layering direction in case of SLM type of 3D printing using UV curable resin. In this study, the printing direction and thickness of each printing layer are investigated to see the effect on the size, shape and surface of the micro-channel. A set of micro-channels with different size was designed and arrayed orthogonal. Micro-fluidic chips are 3D printed in different directions to the micro-channel, orthogonal, parallel, or skewed. The shape of the cross-section of the micro-channel and the surface of the micro-channel are photographed using optical microscopy. From a series of experiments, an optimal printing direction and process conditions are investigated for 3D printing of micro-fluidic chip.

유연하고 신속한 표면미세가공기술을 이용한 Micro-fluidic Channel 제작 (Fabrication of Micro-fluidic Channels using a Flexible and Rapid Surface Micro-machining Technique)

  • 김진산;성인하;김대은
    • 한국공작기계학회논문집
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    • 제11권4호
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    • pp.97-101
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    • 2002
  • Recently, the need for transporting and manipulating minute amount of fluids in microscale channels (so-called micro-fluidics) has been increasing, especially in biotechnology and biochemical processing. This work demonstrates that the so-called mechano-chemical process which consists of mechanical abrasive action combined with chemical process can be used to f뮤ricate micro-fluidic channels more rapidly and cost effectively than other methods. In this work, capillary filling of fluids in micro-channels was investigated by theoretical approaches and experiments. From the experimental results, it is expected that a complex micro-fluidic system can be fabricated using the micro-fabrication technique and microsystem packaging method described in this work.

UV 레이저 마이크로머시닝을 이용한 마이크로 채널 제작기술개발 (Technology Development of Micro Channel Fabrication using UV Laser Micromachining)

  • 양성빈;장원석;김재구;신보성;전병희
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.237-240
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    • 2004
  • In this study, we have developed a new $UV(\lambda=355nm)$ laser micromachining technology by direct ablation method without masks. This technology allows that 3D micro parts can be fabricated rapidly and efficiently with a low price. And it has a benefit of reducing fabricating process simply. Due to micro parts' fabrication, such technologies need the control of XYZ stages with high precision, the design of optical devices to maintain micron spot sizes of laser beam and the control technology of laser focus. Also, we have fabricated a micro-channel through the developed laser micromachining technology and verified it through the results.

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마이크로채널 전사성 향상을 위한 사출성형공정 최적화 기초연구 (An Experimental Study on the Transcription Characteristics of Injection-Molded Micro Channel)

  • 김종선;고영배;민인기;유재원;김종덕;윤경혼;황철진
    • 소성∙가공
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    • 제15권9호
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    • pp.692-696
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    • 2006
  • Micro fabrication of polymeric materials becomes increasingly important. And it is considered as a low-cost alternative to the silicon or glass-based Micro Electro-Mechanical System(MEMS) technologies. In the present study, micro channels were fabricated via LiGA(Lithographie, Galvanoformung, Abformung) process used for Capillary Electrophoresis(CE) chip. Taguchi method was applied to investigate the effects of process conditions in injection molding(melt temperature, injection speed, mold temperature and packing pressure) on the transcription characteristics of the micro channel. It was found that the skin layer disturbs a formation of micro channel. Furthermore, mold temperature and injection speed were two important factors to affect the replication characteristics of micro channel.

주사용 미세유량 조절기 설계와 제작 (Design and Fabrication of a Microflow Rate Controller for Medical Injection)

  • 김병재;이상빈;신보성;성형진
    • 대한기계학회논문집B
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    • 제28권2호
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    • pp.154-159
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    • 2004
  • A new microflow rate controller for medical injection was developed and evaluated. The flow rate was controlled by changing the friction depth as well as the friction length of the micro-channel. A precise micro-fabrication of the micro-channel was requested for an accurate flow control. The friction depth was inversely proportional to the friction length, which gives a linear flow control to the channel length. The channel groove was fabricated with a plastic material. A rubber containing silicone oil was covered over the groove, which satisfies both lubrication and leakage prevention. The flow controller was validated by performing the numerical simulation and experiment. A good agreement was shown between computation and experiment.

마이크로 밀링과 자기디버링을 적용한 마이크로 유동채널 가공 (A Study of Micro-Channel Fabrication by Micro-Milling and Magnetic Abrasive Deburring)

  • 곽태경;곽재섭
    • 대한기계학회논문집A
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    • 제35권8호
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    • pp.899-904
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    • 2011
  • 본 연구는 마이크로 머시닝을 적용한 유동채널가공에서 버의 발생과 제거에 관한 연구이다. AISI316 스테인리스강의 마이크로 유동채널가공은 마이크로 밀링과 자기 디버링을 결합하여 실시하였다. 먼저 마이크로 밀링으로 유동채널을 가공하였고, 가공조건에 따라 마이크로 채널주변에 미소 버가생성됨을 확인하였다. 미소 버를 제거하기 위해서 자기 디버링을 행하였다. AISI316 스테인리스강은 비자성체로 자기연마에 큰 영향을 미치는 자속밀도가 매우 낮은 금속이다. 본 연구에서는 공작물의 자속밀도를 향상시키기 위해서 자기 테이블을 개발하여 이를 자기연마 디버링에 적용하였고, 주사전자현미경(SEM)과 표면형상기로 자기 디버링에 의한 버의 제거효과를 측정하였다.

UV 레이저 마이크로머시닝을 이용한 마이크로 채널 제작기술 (Micro Channel Fabrication Technology Using UV Laser Micromachining)

  • 양성빈;장원석;김재구;신보성;전병희
    • 소성∙가공
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    • 제13권3호
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    • pp.216-224
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    • 2004
  • In this study, we have developed a new UV$({\lambda}=355nm)$ laser micromachining technology by direct ablation method without masks. This technology allows that 3D micro parts can be fabricated rapidly and efficiently with a low price. And it has a benefit of reducing fabricating process simply. Due to micro parts' fabrication, such technologies need the control of XYZ stages with high precision, the design of optical devices to maintain micron spot sizes of laser beam and the control technology of laser focus. The developed laser manufacturing process for laser micromachining is that, after extracting coordinates of shape data from CAD model data, a beam path considering manufacturing features of laser beam is created by using genetic algorithm. This generated manufacturing process is sent to stage controller. In order to improve the surface quality of micro parts, we have carried out experiments on iteration manufacturing and beam step-over by using a minimum focus size. Moreover, we have fabricated a micro-channel through the developed laser micromachining technology and verified it through the results.