• 한국산업보건학회지
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• 제15권1호
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• pp.52-60
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• 2005

This study was carried to assess the accuracy of material safety data sheets (MSDS) for some water-soluble metalworking fluid (MWF) with respect to mono- ethanolamine(MEA), di-ethanolamine(DEA) and tri-ethanolamine (TEA). 39 fresh and 52 used MWFs for this study were taken from the workplace. The quantification and qualification of MEA, DEA and TEA were done using ion-chromatography. Three main findings of this study were 1) EA that was not addressed in material safety & data sheets (MSDS) was found to be enough higher than 1%, 2) 33.3% of 39 fresh MWF showed ingredient and concentration of MEA, DEA and TEA in MSDS and 3) the concentrations of MEA(20.5%), DEA(41.3%) and TEA(15.4%) were much higher than those indicated in MSDS. Consequently, we concluded that the accuracy on ingredients and concentrations of MEA, DEA and TEA provided in MWF was very low. Our study recommends that the limit concentration of chemical except for carcinogen that employer has to indicate in MSDS should be lowered from 1% to 0.1% .

• 한국산업보건학회지
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• 제23권3호
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• pp.169-176
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• 2013

Objectives: The aim of this study is to critically review the health effects of not only direct exposure to biocide, but also indirect exposure to by-product hazardous agents generated through the use of biocide in metalworking operations. Methods: An extensive literature review was conducted of studies reporting on respiratory disease cases, particularly hypersensitivity pneumonitis (HP), in environments using water-soluble metalworking fluids (MWFs). Keyword search terms included 'metalworking fluids', 'machining fluids', 'metalworking operation' 'machining operation' and 'biocide', which were also used in combination. Additional articles were identified in references cited in the articles reviewed. Results: Several of the field, epidemiological and experimental studies reviewed assumed that the symptoms and signs typical of HP developed in machinists who handled water-soluble MWF could be caused by inhalation exposure to nontuberculous mycobacteria (NTM). Most NTM are known to be not only resistant to both biocide and disinfectant, but also to have acid-fast cell walls that are highly antigenic. The presence or persistence of the Mycobacterium species, referred to as NTM, in metalworking fluid-using operations may be caused by NTM contamination in either the natural water or tap water that is used to dilute the base oil and additives for water-soluble MWFs. This hypothesis that NTM contamination in water-soluble MWFs is a causative agent of HP has high biologic plausibility, such as antigenic property, hydrophobicity and small diameter (< 5 um). Conclusions: Aerosolized mycobacteria colonized from MWF are likely to be causing the HP. Inhalation exposure to mycobacteria should be considered as a possible cause for the development of HP.

• 한국환경보건학회:학술대회논문집
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• 한국환경보건학회 2003년도 Challenges and Achievements in Environmental Health
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• pp.213-216
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• 2003

This study was conducted to estimate if the level of several chemical ingredients including alkanolamines or ethanolamines (EA) examined in the specific synthetic metalworking fluid (MWF) “A” can cause anti-microbial activity and health effect. Three water-based MWF products (“A”, “B”, and “C”) were studied every week for two months (from June 1, 2002 to July 30, 2002). Chemical ingredients such as formaldehyde, boron, EA, and copper were examined. In the sump where MWF “A” was used, not only the total level of EA, monoethanolamine(MEA), diethanolamine(DEA) and triethanolamine(TEA), but also boron level were significantly higher than those of the other MWFs. ANOVA statistical tests indicated that levels of pH, alkalinity, boron, MEA, DEA and TEA in MWF A were significantly higher than those in other MWF types. Correlation tests also found that levels of pH, alkalinity, boron, MEA, DEA and TEA in MWF “A” are significantly correlated. We suggested the assumptions that excessive concentrations of EA, and borate at a high pH level, may cause anti-microbial resistance synergically, To demonstrate this assumption, additional study is needed to examine the relationship between the levels of microbes and excessive concentrations of EA, and borate at a high pH level.

• 한국환경보건학회:학술대회논문집
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• 한국환경보건학회 2001년도 춘계 학술대회
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• pp.97-98
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• 2001

• 한국환경보건학회:학술대회논문집
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• 한국환경보건학회 2005년도 국제학술대회
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• pp.326-329
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• 2005

A worker who grinded the inner parts of camshafts for automobile engines using water-soluble metalworking fluid (MWF) for 14 years was diagnosed with sinusitis. We postulated that the outbreak of sinusitis could be associated with exposure to microbes contaminated in water-soluble MWF during the grinding operation. To suggest responsible agents for this outbreak, quantitative exposure assessment for chemical and biological agents and prevalence of work-related respiratory symptoms by questionnaire were studied. The exposure ranges of MWF mist (0.59 $mg/m^3$to 2.12 $mg/m^3$) measured during grinding exceeded 0.5 $mg/m^3$ of the recommended exposure limit (REL). Grinder's exposures to bacteria, fungi and endotoxins were also generally higher than not only the proposed standards, but also those reported by several studies to identify the cause of respiratory effects. Statistical test indicated that the prevalence rate of reported symptoms related to nasal cavities showed no significant differences among the operations. Evaluation on grinding operation characteristics and quantitative exposure assessment indicated that repeated exposure to MWF mist including microbes contaminated from the use of water-soluble MWF may cause respiratory diseases like sinusitis or at least increase susceptibility to the development of sinusitis

• 한국산업보건학회지
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• 제8권1호
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• pp.67-75
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• 1998

The objectives of this study were both to evaluate the level and correlations of hazardous agents and to suggest measures to control industrial hygiene problems caused by using water-soluble metalworking f1uids(MWF). Geometric mean of formaldehyde(0.039 ppm) was higher than criteria of NIOSH(0.016ppm). Formaldehyde, originally existed in the biocide, is released and used to kill microbes in soluble MWF. Microbe concentrations were above $10^4No./mL$ in 14 MWF tanks among 20 tanks surveyed. Nitrosamines that is formed by reaction of nitrosating group and amines was detected to $18.4-47.1{\mu}g/m^3$. Formaldehyde concentration was low when microbes were abundant(r=-0.67, p=0.011), and high when open tank area was wide(r=0.75. p=0.012). The significant relationship between pH and microbes(r=-0.76. p=0.003) was also observed. The predominant bacteria species in MWF were Pseudomonas spp., Bacillus spp., Comamonas testosteroni, Acinetobacter haemolyticus, Bordertella bronchiseptica in order. Therefore, hazardous agents emitted by using water-soluble MWF seems to be correlated microbial growth. In order to minimize worker's exposure to several hazardous agents by an water-soluble MWF and to increase productivity, microbial growth must be controlled to the lowest level as possible. Administrative control as well as engineering control must comprehensively be applied to control microbe's growth in water-soluble MWF.

• 한국산업보건학회지
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• 제8권2호
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• pp.186-195
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• 1998

The objective of this study was to determine if MWF(metalworking fluids) mass sampled on PVC filter lose during flowing airstream and desiccating and to present direction to correct the underestimated MWF mass. Flowing airstream caused MWF sampled on PVC filter to be breakthrough and lost. Loss of MWF on PVC filter increased in proportion to time of flowing airstream. Meanwhile, loss of MWF was observed during desiccating without flowing airstream. Vapor pressure of MWF is so low that it would not normally be thought to evaporate. However, MWF mist sampled on PVC filter has so great a surface area that loss by flowing airstream and evaporation can be appreciable. Loss between fresh and used MWF was also different. Those study results mean that NIOSH method(#0500 method) to take airborne MWF mist with PVC filter is not valid. Media to sample airborne MWF accurately still have not been introduced. It seems to be needed to estimate how much MWF on PVC filter may be lost during sampling. Regression model between sampling time including 1 day desiccating and total loss of MWF was "Total loss(%)=18.4%+0.06 sampling time(p=0.000, r2=49.6%)". This model help correct MWF lost when one measures airborne MWF using NIOSH # 0500 method.

• Safety and Health at Work
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• 제1권2호
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• pp.175-182
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• 2010

Objectives: This study examined how ethanolamines (EAs) with the same functional alcohol group ($HOCH_2CH_2$), such as mono-EA (MEA), di-EA (DEA), and tri-EA (TEA), in water-based metalworking fluids (wbMWFs) are vaporized, condensed, and transformed by heat generated during metalworking. Methods: Two types of experimental apparatus were manufactured to achieve these objectives. Results: Vaporization tests using a water bath showed that the vaporization rate increased markedly from $0.19\;mg/m^2{\cdot}min$ at $23.5^{\circ}C$ to $8.04\;mg/m^2{\cdot}min$ at $60^{\circ}C$. Chamber tests with a heat bulb revealed that "spiked" MEA was fully recovered, while only 13.32% of DEA and no TEA were recovered. Interestingly, non-spiked types of EAs were detected, indicating that heat could convert EAs with more alcohol groups (TEA or DEA) into other EAs with fewer group(s) (DEA or MEA). The EA composition in fresh fluid was 4% DEA, 66% TEA, and 30% MEA, and in used fluids (n = 5) was 12.4% DEA, 68% TEA, and 23% MEA. Conversion from TEA into DEA may therefore contribute to the DEA increment. Airborne TEA was not detected in 13 samples taken from the central coolant system and near a conveyor belt where no machining work was performed. The DEA concentration was $0.45\;mg/m^3$ in the only two samples from those locations. In contrast, airborne MEA was found in all samples (n = 53) regardless of the operation type. Conclusion: MEAs easily evaporated even when MWFs were applied, cleaned, refilled, and when they were in fluid storage tanks without any metalworking being performed. The conversion of TEA to DEA and MEA was found in the machining operations.

• 한국대기환경학회:학술대회논문집
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• 한국대기환경학회 2001년도 추계학술대회 논문집
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• pp.293-294
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• 2001

자동차 엔진을 구성하는 소재 가공시에 냉각, 절삭용구와 가공표면의 용접현장(welding), 고온에서의 마모방지와 잔열로 인한 비틀림(distortion) 방지 등을 목적으로 사용되는 수용성(soluble) MWFs (Metalworking Fluids)의 기능에 필요한 구성물질인 기유(base oil)와 첨가제(additive)가 건강상 장해를 유발한다고 알려지고 있다(김신범, 1997). 하지만 수용성 MWFs를 사용하여 소재를 가공하는 산업현장에서는 MWFs 미스트 발생제어를 공정 상부에 외부식 후드를 국소적으로 설치하는 것이 일반적인 방법이다(Fig.2). (중략)

• 분석과학
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• 제15권5호
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• pp.459-465
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• 2002

본 연구에서는 금속가공유 (metalworking fluids, MWF)를 취급하는 사업장에서 채취한 벌크시료와 공기중 시료를 대상으로 엔도톡신 (endotoxin)의 정확한 분석을 위한 Optical Density (OD)의 설정조건을 검토하였다. OD값을 설정하는 Onset time방법이 "time to $V_{max}$"방법보다 재현성, 정확성이 높았다. 구체적인 OD설정값은 "0.03"이 가장 적정한 것으로 나타났다. 검량선의 상관계수 (직선성)가 0.998로서 가장 높았고 회수율도 88% - 105% (0.05 EU/mL과 5 EU/mL 범위)로서 다른 OD값 (OD "0.05", OD "0.1", "time to $V_{max}$")보다도 적정하였다. Onset time방법에서 설정해야 할 OD값은 "0.03"과 "0.05"이 적정한 것으로 나타났다. OD "0.03"과 "0.05"에 의한 엔도톡신 분석결과간의 상관계수 ($\gamma$)는 MWF시료에서는 0.97 그리고 공기 중 시료에서는 0.99로 유의하게 나타났다. 따라서 금속가공유를 대상으로 엔도톡신을 분석할 때는 Onset time 방법을 선택하고 구체적인 OD설정 값은 "0.03"과 "0.05"중에서 검량선의 상관성 (linearity)이 0.98 이상을 나타내는 OD값으로 분석하는 것이 적정한 것으로 판단된다.