• 제목/요약/키워드: Metal-clad

검색결과 94건 처리시간 0.044초

온간성형법에 의한 클래드 강판재의 정사각컵 드로잉성 향상에 관한 연구 (Improvement of Square Cup Drawability of Clad Sheet Metal by Warm Forming Technique)

  • 류호연;김영은;김종호
    • 소성∙가공
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    • 제10권3호
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    • pp.253-260
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    • 2001
  • This study was performed to investigate the optimized warm forming conditions which gave the maximum drawing depth in square cup drawing of clad sheet metals, by changing the temperatures of die and blankholder and also shapes and materials of blanks. Two kinds of clad sheet metals, STS304-A1050-STS304 and STS304-A1050-STS430 were selected for experiments. The relative drawing depth of STS304-A1050-STS304 clad sheet was increased up to 4.4 at $150^{\circ}C$ that was 29% higher than at room temperature, whereas STS304-A1050-STS430 material was improved to 3.9 at $120^{\circ}C$ which was 15% better than at room temperature. In addition, comparison of wall thickness and hardness of a warm drawn cup with those of room temperature showed more even distributions. No separation between each laminated material after drawing occurred through inspection by microscope as well as application of penetrant test and bond strength test. Therefore, warm forming technique was confirmed to give better results in deep drawing of stainless clad sheet metal.

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온간금형에 의한 클래드판재(STS304-A1050-STS304)의 드로잉성 연구 (A Study on the Drawability of Clad Sheet Metal (STS304-A1050-STS304) by Warm Draw Die)

  • 류호연;김종호;류제구
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 금형가공 심포지엄
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    • pp.136-143
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    • 2002
  • Warm draw die technique which is one of the new forming technologies to improve formability of sheet metal is applied to the cylindrical and square cup drawing of stainless-aluminum clad sheets. In experiments the temperature of die and blank holder is varied from room temperature to $180^{\circ}C$, while the punch is cooled by circulation of coolant to increase the fracture strength of workpiece on the punch comer area. Test materials chosen for experiments are STS304-A1050-STS304 clad sheets. Teflon film as a lubricant is used on both sides of a workpiece. The limit drawing ratio and relative drawing depth as well as quality of drawn cups(distribution of thickness)are investigated and validity of warm drawing process is also discussed. No separation between each laminated material after drawing occurred through inspection by microscope as well as application of penetrant remover and bond strength test. Therefore, warm forming technique was confirmed to give better results in deep drawing of stainless clad sheet metal.

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히트 싱크용 클래드메탈에서 두께 방향의 열전도 특성에 미치는 계면의 영향 (Effect of Interface on Thermal Conductivity of Clad Metal through Thickness Direction for Heat Sink)

  • 김종구;김동용;김현;한병동;조영래
    • 마이크로전자및패키징학회지
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    • 제22권3호
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    • pp.67-72
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    • 2015
  • 히트 싱크용 소재에 응용할 목적으로 단층금속과 2층금속 클래드메탈에 대해 열전도 특성에 대한 연구를 하였다. 단층시편으로는 스테인리스강과 알루미늄을 선택하였으며, 2층 금속으로는 스테인리스강과 알루미늄을 압연해서 제조한 클래드메탈을 사용하였다. 열전도도는 섬광법으로 측정한 열확산계수와 비열 및 밀도를 사용해 얻었다. 실험을 통해 얻은 측정값을 참고문헌에 보고된 자료를 사용해 얻은 계산값과 비교하였다. 단층시편의 경우, 실험을 통해 얻는 열확산계수와 열전도도는 계산값보다 작았다. 스테인리스강의 경우, 측정한 열전도도는 계산값에 비해 6% 정도 작았으며, 알루미늄의 경우 18% 정도 작았다. 반면, 2층 금속인 스테인리스강과 알루미늄의 클래드메탈은 측정한 열전도도가 계산값에 비해 55% 정도 낮게 나타났다. 섬광법으로 측정한 열전도도가 계산값보다 55% 정도 낮게 나타난 이유는 스테인리스강과 알루미늄의 사이에 존재하는 계면의 영향 때문이다. 스테인리스강과 알루미늄의 사이에 존재하는 계면은 열전도 특성을 지배하는 전자와 탄성파의 이동을 어렵게 하기 때문이다. 우수한 방열특성을 갖는 다층구조 방열모듈을 개발하기 위해서는 열전도 특성에 결정적으로 영향을 주는 계면 특성의 조절이 중요하다.

3층 Cu/Al/Cu 클래드재의 열처리온도에 따른 변형 및 파단거동 (Effect of Heat Treatment on the Deformation and Fracture Behaviors of 3-ply Cu/Al/Cu Clad Metal)

  • 김인규;하종수;홍순익
    • 대한금속재료학회지
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    • 제50권12호
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    • pp.939-948
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    • 2012
  • A 3-ply clad metal consisting of aluminum and copper was fabricated by roll bonding process and the microstructures and mechanical properties of the roll-bonded and post-roll-bonding heat treated Cu/Al/Cu clad metal were investigated. A brittle interfacial reaction layer formed at the Cu/Al interfaces at and above $400^{\circ}C$. The thickness of the reaction layer increased from $12{\mu}m$ at $400^{\circ}C$ to $28{\mu}m$ at $500^{\circ}C$. The stress-strain curves demonstrated that the strength decreased and the ductility increased with heat treatment up to $400^{\circ}C$. The clad metal heat treated at $300^{\circ}C$ with no indication of a reaction layer exhibited an excellent combination of the strength and ductility and no delamination of layers up to final fracture in the tensile testing. Above $400^{\circ}C$, the ductility decreased rasxpidly with little change of strength, reflecting the brittle nature of the intermetallic interlayers. In Cu/Al/Cu clad heat treated above $400^{\circ}C$, periodic parallel cracks perpendicular to the stress axis were observed at the interfacial reaction layer. In-situ optical microscopic observation revealed that cracks were formed in the Cu layer due to the strain concentration in the vicinity of horizontal cracks in the intermetallic layer, promoting the premature fracture of Cu layer. Vertical cracks parallel to the stress axis were also formed at 15% strain at $500^{\circ}C$, leading to the delamination of the Cu and Al layers.

금속 클래드 평면 도파로와 결합된 측면 연마 광섬유의 파장 및 편광 선택성 (Wavelength and polarization selectivity of a side-polished fiber contacted with a metal-clad planar waveguide)

  • 김광택;황중호;이준옥;김철호;황보승
    • 한국광학회지
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    • 제13권2호
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    • pp.134-139
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    • 2002
  • 금속-클래드 평면 도파로와 접합된 측면 연마된 광섬유의 파장 및 편광 선택성에 관한 실험 결과를 보고한다. 금속의 두께와 최상부층의 굴절률을 포함한 평면 도파로의 구조가 소자의 광전송 특성에 미치는 영향을 측정하였고 그 결과를 설명하였다. 높은 파장 선택성과 편광 선택성을 가지는 조건을 예측하였고 실험으로 검증하였다.

고압폐쇄분전반의 전력케이블 헤드와 안전셔터에서의 사고위험 평가 (Accident Risk Assessment between Power Cable Head and Safety Shutter in Medium Voltage Metal-Clad Switchgear)

  • 송길목;한운기;김영석
    • 한국조명전기설비학회:학술대회논문집
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    • 한국조명전기설비학회 2006년도 춘계학술대회 논문집
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    • pp.264-267
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    • 2006
  • This paper describes the accident analysis by modeling the current transformer mounting in meaium voltage metal-clad switchgear(MCSG). In analyzing the accident the reconstruction at the current transformer mounting(VCB connecting guide) has to be taken into account. The accident was modelled as a 3-phase ground fault mounting between the end plate of a high voltage lines and the safety shutter at the current transformer mounting of the VCB inside the metal clad switchgear. Since the outside maintenance of the metal clad switchgear is restricted by the enclosed compartments, its circumference has to be kept clean. Through the reconstruction results, it was confirmed that the fault of the enclosed switchboard could be reduced when the shutter made of Fe material was changed into an insulation.

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원형 클래드 판재를 이용한 정사각컵 온간 디프 드로잉성 비교 (Comparision of Warm Deep Drawability of Square Cups Using Circular Clad Sheet Metals)

  • 류호연;김영은;김종호;정완진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.89-93
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    • 2001
  • This study was carried out to investigate the warm deep drawability of square cups of clad sheet metals, by changing temperatures of die and blankholder and blank materials. Two kinds of clad sheet metals, STS304-A1050-STS304 and STS304-A1050-STS430 were chosen for experiments. The relative drawing depth of STS304-A1050-STS304 clad sheet was increased up to 4.4 at $150^{\circ}C$ that was $29\%$ higher than at room temperature, whereas STS304-A1050-STS430 material was improved to 3.65 at $120^{\circ}C$ which was $16\%$ better than at room temperature. In addition, comparison of wall thickness and hardness of a warm drawn cup with those of room temperature showed more even distributions. Therefore, warm forming technique was confirmed to ive better results in deep drawing of stainless clad sheet metal.

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디젤엔진용 클래드강의 소재개발에 관한 연구 (A Study on the Development of Clad Steel for Diesel Engine)

  • 하만경;황영모;박후명;전재억;김수광
    • 한국기계가공학회지
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    • 제4권3호
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    • pp.13-19
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    • 2005
  • Metal Bearing's research that use the clad steel had led in advanced country. Metal Bearing that is produced by domestic companies is ship, vehicles, development equipment and plant equipment. This is Cast White Metal Lining Bearing that is Bimetal Bearing standing 2 generation. Cast White Metal Lining Bearing is foreseen to be used widely on industry whole in the future. Cast White Metal Bearing is product that need precision processing. But the technique is generalized widely. So an advanced country is depending on import from a developing country that price is cheaper than itself manufacture. it is judged that high added value creation by deepening of price competition is difficult. Therefore need product development of new form and is changing to Trimetal Bearing parts. Trimetal Bearing is high quality technique that do compression junction to thin plates of special object on the Back Metal. Therefore, this research developed Trimetal bearing's materials.

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스테인리스-알루미늄 클래드 강판재의 원형컵 온간 성형성 연구 (Investigation of Formability of Cylindrical Cups in Warm Drawing of Stainless-Aluminum Clad Sheet Metal)

  • 류호연;김영은;김종호
    • 대한기계학회논문집A
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    • 제24권1호
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    • pp.87-93
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    • 2000
  • Warm, forming technique which is one of the new forming technologies to improve formability of sheet metal is applied to the cylindrical cup drawing of stainless-aluminum. clad sheets. In experiments the temperature of die and blank holder is varied from room temperature to 18$0^{\circ}C$, while the punch is cooled by circulation of coolant to increase the fracture strength of workpiece on the punch corner area. Test materials chosen for experiments are STS304-A1050-STS304, STS304-A1050-STS430 clad sheets and A1050-0 aluminum sheet. Teflon film as a lubricant is used on both sides of a workpiece. The limit drawing ratio as well as quality of drawn cups(distribution of thickness and hardness)are investigated and validity of warm drawing process is also discussed.