• Title/Summary/Keyword: Metal-Jet

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A Numerical Study on the Heat Transfer Characteristics of Impinging Jet Flow in the Presence of Applied Magnetic Fields (자기장이 인가된 충돌제트의 열전달 특성에 관한 수치적 연구)

  • Lee Hyun Goo;Yoon Hyun Sik;Hong Seung Do;Ha Man Yeong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.6 s.237
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    • pp.653-661
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    • 2005
  • The present study numerically investigates two-dimensional fluid flow and heat transfer ir the confined jet flow in the presence of applied magnetic field. For the purpose of controlling vortex shedding and heat transfer, numerical simulations to calculate the fluid flow and heat transfer in the confined jet are performed for different Reynolds numbers in the absence and presence of magnetic fields and for different Prandtl numbers of 0.02 (liquid metal), 0.7 (air) and 7 (water) in the range of $0{\le}N{\le}0.05$, where N is the Stuart number (interaction parameter) which is the ratio of electromagnetic force to inertia force. The present study reports the detailed information of flow and thermal quantities in the channel at different Stuart numbers. As the intensity of applied magnetic fields increases, the vortex shedding formed in the channel becomes weaker and the oscillating amplitude of impinging jet decreases. The flow and thermal fields become the steady state if the Stuart number is greater than the critical value. Thus the Nusselt number at the stagnation point representing the heat transfer characteristics also vary as a function of Stuart number.

Characteristics of SU-8 Mask for Abrasive Jet Machining (미세입자 분사가공에서 SU-8 마스크의 특성)

  • Ko, Tae-Jo;Park, Dong-Jin;Kim, Hee-Sool
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.1 s.190
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    • pp.71-78
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    • 2007
  • Abrasive jet machining (AJM) has been traditionally used for removing rusts or paints. Nowadays, this is promising technology for micro bulk machining where brittle substrate materials are used. In order to get accurate details, masks such as metal, polymer or elastomer is inevitable. Among them, photo polymer which is sensitive to the light has been attractive for it's high accuracy using photolithography. In this research, SU-8 as a photo polymer is used since it is adequate for making thick mask. So, this paper describes how to make AJM masks using SU-8 with a photolithography process, and investigates the characteristics of SU-8 masks during AJM process. Also, an example of fabrication using AJM was shown.

The Research on Development of Flexible Linear Shaped Charge (유연성 선형 성형작약 개발에 관한 연구)

  • Park, Byung-Chan;Chang, Il-Ho;Lee, Woo-Jin;Jeon, Jin-Cheol
    • Journal of the Korea Institute of Military Science and Technology
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    • v.12 no.3
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    • pp.378-387
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    • 2009
  • The shaped charge consists of the cast or pressed explosive and the metal liner. The pressure formed in detonation wave is so high that the liner is collapsed and the jet of high temperature, pressure and velocity is produced. The jet penetrates the target. In this paper, the simulation for optimization of flexible linear shaped charge(FLSC) was carried out by AUTODYNE program. Based on the results of simulation, we made a prototype of FLSC and evaluated penetration performance, flexibility and its application. The test result of prototype was compared with that of simulation.

Development of Multi Piezo Ink-Jet Printing System Using Arbitrarily Waveform Generator (임의 전압파형발생기를 이용한 다중 피에조 잉크젯 3D 프린팅 장비 개발)

  • Kim, Jung Su;Kim, Dong Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.9
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    • pp.781-786
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    • 2015
  • Recently, studies of 3D printing methods have been working in various applications. For example, the powder base method laminates the prints by using a binding or laser sintering method. However, the draw back of this method is that the post process is time consuming and does not allow for parts to be rapidly manufactured. The binding method requires the post process while the time required for the post process is longer than the manufacturing time. This paper proposes a UV curing binding method with an integrated piezo printing head system. The optimization of an arbitrary waveform generation for the control of a UV curable resin droplet was researched, in addition to developed optimized UV curing processes in multi nozzle ink jet heads.

Patterning and Sintering of Silver Nano Ink by the Ink-Jet Printing Technology (잉크젯에 의한 은나노 잉크의 패턴닝 및 소결)

  • Chun, Myoung-Pyo;Park, Myung-Sung;Myoung, Seong-Jae;Nam, Joong-Hee;Kim, Byung-Ik
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.329-329
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    • 2008
  • Silver nanoparticles were synthesized by polyol process and its particle size observed with TEM is about 20nm. Silver nanoparticle ink with metal content of 30wt% was prepared using solvent of ethanol and has low viscosity of 5cps (10rpm). This ink was printed by as ink-jet printer on Al2O3 and Silicone substrate. The resistivity and morphology of the printed film was investigated as a function of sintering termperature.

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Preparation of reflexite collimating film (RCF) by ink-jet technique with organic-inorganic hybrid precursor

  • Hu, Yi;Liu, Jiun-Shing;Lyu, Jhong-Ming;Liu, Tung-Cheng
    • 한국정보디스플레이학회:학술대회논문집
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    • 2009.10a
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    • pp.1459-1461
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    • 2009
  • In this study, we prepared the multi-refraction film thin by ink-jet technique with sol-gel precursor. The precursors were prepared by using some transition metal alk-oxide and the tetraethylorthosilicate (TEOS) mixed separately with n-Butyl Alcohol and PVB (Poly(vinyl butyral)).The structure and morphology of the resulting films were investigated by atomic force microscope (AFM). It is shown that the shape of the pattern of the films would affect the refraction proportion.

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Rapid Tooling Technology for Producing Functional Prototypes using Ceramic Shell Investment Casting and Patterns Produced Directly from ThermoJet 3D Printer (ThermoJet 3D 프린터로 직접 제작한 패턴과 세라믹쉘 주조법을 이용한 기능성 시제품의 쾌속제작)

  • Kim Ho-Chan;Lee Seok;Lee Seok-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.8 s.185
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    • pp.203-210
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    • 2006
  • This paper focuses on the development of RT technology suitable for manufacturing a small quantity of metal prototype of a precise part from an RP master. Dimensional accuracy and surface roughness are evaluated from Thermojet part of a 3D printer, and effective post-processing method is introduced. Investment casting is done using a prototype built from 3D printer as a wax pattern. Ceramic shell investment casting technique is developed to build a prototype with materials mostly wanted. Also, experimental result shows this research is very useful in manufacturing of a small quantity of functional part or a test part of a specific material.

Effect of Electrode Diameter on Pine Ceramic Pattern Formed by Using Pin-To-Pin Type Electro-Hydrodynamic Printing (핀-핀 형 전극의 전기-수력학 프린팅에서 전극 직경이 미세 세라믹 패턴 형성에 미치는 영향)

  • Lee Dae-Young;Yu Jae-Hun;Yu Tae-U;Hwang Jungho;Kim Yong-Jun
    • Transactions of the Society of Information Storage Systems
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    • v.1 no.1
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    • pp.108-114
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    • 2005
  • The generation of fine relics of suspensions is a significant interest as it holds the key to the fabrication of electronic devices. These processes offer opportunities for miniaturization of multilayer circuits, for production of functionally graded materials, ordered composites and far small complex-shaped components. Some novel printing methods of depositing ceramic and metal droplets were suggested in recent years. In an electro-hydrodynamic printing, the metallic capillary nozzle can be raised to several kilovolts with respect to the infinite ground plate or pin-type electrode positioned a few millimeters from the nozzle tip. Depending on the electrical and physical properties of the liquid, for a given geometry, it Is possible to generate droplets in any one of three modes, dripping, cone-jet and multi-jet. In this experiment, an alumina suspension flowing through a nozzle was subjected to electro-hydrodynamic printing using pin-type electrodes in the cone-jet mode at different applied voltages. The pin-type electrodes of 1, 100, 1000${\mu}m$ in diameter were used to form fine ceramic patterns onto the substrates. Various feature sizes with applied voltages and electrode diameters were measured. The feature sizes increased with the electrode diameter and applied voltages. The feature size was as fine as $30 {\mu}m$.

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Development of Engine Piston Ring Surface for Friction Reduction using Micro Abrasive Air Jet (Micro-AAJ를 이용한 엔진 피스톤 링의 마찰 저감 표면 개발)

  • Choi, Soochang;Ro, Seung-Kook;Lee, Hyun-Hwa;Park, Jong-Kweon
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.5
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    • pp.389-394
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    • 2014
  • In this paper, we report a new manufacturing method for friction reduction using micro-AAJ (abrasive air-jet) machining. AAJ machining employs compressed air to accelerate a jet of high-speed particles to mechanically machine features, including micro-channels and micro-holes, into glass, metal, or polymer substrates for use in microfluidics, MEMS (micro electromechanical systems). And we introduce the micro-AAJ machining system, which consists of a micro-AAJ nozzle and a five-axis positioning system. Various micro-AAJ nozzles can be used, depending on the required surface structure, and three-dimensional machining is possible. We machined samples under six different conditions and describe machining results obtained while using it. We also measured the coefficient of friction of micro-textured surfaces. We report the coefficient of friction of micro-textured surfaces patterned using micro-AAJ machining for engine piston ring.

Effect of Water Impingement Conditions on the Degradation of Epoxy Coatings in Tap Water

  • Kim, D.H.;Yoo, Y.R.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.21 no.5
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    • pp.327-339
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    • 2022
  • The water-jet technique started by Bridgman can cut metal and alloys without harmful gas and fume. However, while this technique is convenient to cut metals and alloys, in the case of coated pipe, water jet induces the degradation of coatings on the pipes, and may facilitate structural failure, leakage, and loss of products. While there are many reports on the effect of water jet on cut metals and the damage of metallic materials, research on the effect of water impingement on the epoxy coatings has been little studied. In this work, we therefore control the velocity of water jet, distance between nozzle and specimen, and water temperature, and discuss the effect of water impingement on the epoxy coatings. Increasing water velocity and water temperature and reducing nozzle distance increased the degradation rates of three epoxy coatings were increased. Among three test parameters - water velocity, nozzle distance and water temperature, water temperature was relatively effective to increase the degradation rate of epoxy coatings.