• Title/Summary/Keyword: Metal working fluids(MWF)

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Control and Investigation for Hazardous Characteristics of Metal Working Fluids Used in Korea - A Study on the Control and Sampling Method for Airborne MWF mist - (우리나라에서 사용하는 광물유의 유해특성과 관리대책에 관한 연구 - 공기중 MWF 미스트의 측정방법과 관리대책 -)

  • Paik, Nam-won;Park, Dong-wook;Yoon, Chung-sik;Cho, Sook-ja;Kim, Shin-bum;Lim, Ho-sub
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.7 no.2
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    • pp.171-180
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    • 1997
  • The objectives of this study were both 10 discuss the sampling method for airborne metalworking fluids(MWF)' mist and 10 suggest measures to minimize worker's exposure to carcinogen contained in metalworking fluids. In order to measure airborne MWF mist, it seems to be appropriate to use NIOSH Method #0500(filler weight) rather than NIOSH Method # 5026(analysis by FTIR). Because MWF mist on PVC filter evaporated and migrated during sampling, worker's exposure to MWF could be underestimated. So, when evaluating worker's exposure to MWF mist, other environmental conditions also must be considered. Enclosure and local exhaust ventilation system seems to he the most effective measure and must be constructed with process facility. In order to control worker exposure to carcinogens contained in MWF, distillation type and condition for crude oil, PAH concentration in MWF, and viscosity index of MWF must legally be described.

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Microbial Assessment in Metal-Working Fluids Handling Industry (금속가공유 취급 작업장의 생물학적 인자 노출평가)

  • Park, Hyunhee;Park, Dongjin;Park, Hae Dong
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.24 no.3
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    • pp.300-309
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    • 2014
  • Objectives: The objective of this study is to evaluate microbial exposure hazards in the metal-working fluids(MWF) handling industry. Methods: Air quality parameters(airborne bacteria, fungi, endotoxin and oil mist) and bulk MWF in storage tanks were evaluated at 54 points at nine sites in South Korea. Results: The geometric means(GM) of culturable airborne bacteria, fungi, endotoxin and oil mist concentration were $133CFU/m^3$(n=376, range $7{\sim}6,510CFU/m^3$), $159CFU/m^3$(n=381, range $7{\sim}8,469CFU/m^3$), $8.06EU/m^3$(n=103, range $0.34{\sim}280.4EU/m^3$) and $0.20mg/m^3$(n=104, range $0.01{\sim}2.87mg/m^3$), respectively. The ratio of indoor to outdoor concentration was 2.7 for bacteria, 6.1 for endotoxin, and 4.8 for oil mist. Even though average airborne bacteria concentration did not exceed recommended exposure limits($1,000CFU/m^3$), MWF in the storage tanks was highly contaminated with bacteria(arithmetic mean $2.1{\times}10^6CFU/ml$) and exceeded recommended bacteria limits($10^5CFU/ml$). Conclusions: It is necessary for MWF handling workplaces to conduct periodical biohazard inspection of MWF storage tanks. Additionally, further research may be necessary to establish biological occupational exposure limits.

Identification of Predominant Bacteria and Fungi in the Industry Treating Soluble Metal Working Fluids (금속가공유 취급 업종에서 우점하는 세균 및 진균의 정성평가)

  • Park, Hae Dong;Park, Dongjin;Park, Hyunhee
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.24 no.4
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    • pp.416-424
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    • 2014
  • Objectives: The objective of this study is to analyze the predominant microorganisms in the industry treating MWFs(Metal working fluids). Methods: The bacteria and fungi were collected by agar plate impaction and bulk MWFs in storage tank at 54 sites in 9 shops in South Korea. The dominant bacteria and fungi isolated from agar media were identified by fatty acid analysis and morphological analysis, respectively. Results: Totally 111 dominant bacteria were identified in the process, outdoor, and bulk MWFs. The predominant bacterial genus was Micrococcus and Bacillus in the process and outdoor, Pseudomonas in bulk MWF. Among the identified 119 strains of fungi, Cladosporium and Penicillium genus were dominated. The ratios of bacteria designated biosafety level 2 and 1 were 30% and 21%, respectively. Conclusions: This study has investigated the dominant microorganisms in soluble MWF using industry. And it was useful that the qualitative evaluation method along with quantitative analysis for better understanding of the biological factors in the work environment.

A Study of the Relations between the Bacterial Concentration and the Environmental Factors in the Factories using Water Soluble Metal Working Fluids (수용성 금속가공유 취급사업장에서 세균농도와 환경인자의 관계에 대한 연구)

  • Park, Hae Dong;Park, Hyunhee;Kim, Jung Hyun;Jang, Jae-Kil
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.22 no.4
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    • pp.284-292
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    • 2012
  • Objectives: The objective of this study was to investigate the relations between the bacterial concentration and the environmental factors in the water soluble metal working fluids at factories. Methods: The bacterial concentrations for airborne and fluid samples of 7 factories were quantified during the summer season. And we statistically analysed the relations between the bacterial concentrations and the factors such as temperature, relative humidity, usage quantity, mixing ratio and exchange interval. Results: The geometric mean levels of the airborne bacterial concentrations were 79.1(range : N.D.~686) $CFU/m^{3}$ and 68.1(range: N.D.~919) $CFU/m^{3}$ in the process and outdoor. The airborne bacterial concentrations showed no statistical difference by process, usage quantity, mixing ratio and exchange interval. The airborne bacterial concentrations had negatively weak correlations with air temperature and relative air humidity(p<0.05). The bacterial concentrations and pH showed significantly negative correlations in the fluids(p<0.05). And the airborne bacterial concentrations in factories and those in metal working fluids showed no statistical relationship. Conclusions: In the water soluble metal working fluids using factories, the airborne bacterial concentrations of the process were related to those of the outdoor and environmental factors, rather than the onsite contaminated metal working fluids.

절삭설비의 소음환경개선에 관한 연구

  • 이내우;허현철;전성균
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 1998.11a
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    • pp.99-104
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    • 1998
  • 산업현장에서 많이 쓰이는 절삭설비(Metal Working : MW)는 매우 다양하여 일일이 열거하기는 어렵고 주로 자동차생산업종, 농기구제조업종, 각종 기계기구 생산업종, 경금속가공업종 등에서 매우 광범위하게 사용되고 있다. 이들 업종에서 연마, 절단, 천공, 드릴링, 터닝(turning)등을 수행하는 많은 근로자들이 다량의 MWF(Metal Working Fluids) 뿐만 아니라 열악한 소음환경에 노출되고 있다. (중략)

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Biological Treatment on Wastewater of Soluble Metal Working Fluids (수용성 금속가공유 폐액의 생물학적 처리)

  • 차미선;한창민;박근태;조순자;손홍주;이상준
    • Journal of Life Science
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    • v.13 no.6
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    • pp.917-923
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    • 2003
  • The present investigation was conducted to determine the chemical oxygen demand (COD) removal efficiency by Pseudomonas aeruginosa EMS1. The COD removal efficiency in the medium containing 1% metal working fluid (MWF) was 12% after cultivation of 4 days. The composition of optimum medium for the COD removal efficiency of 1% MWF by P. aeruginosa EMS1 were NH$_4$Cl 0.3%,$ K_2HPO_4\; 0.05%,\; KH_2PO_4\; 0.04%,\; MgSO_4.7H_2O\; 0.05%,\; CaCl_2.2H_2O 0.03%$ and $FeSO_4.7H_2O$ 0.04% at initial pH 7.0 and $30^{\circ}C$. Under this condition, the highest the COD removal efficiency was observed after 4 days.

Microbial Exposure Assessment in Sawmill, Livestock Feed Industry, and Metal Working Fluids Handling Industry

  • Park, Hyun-Hee;Park, Hae-Dong;Lee, In-Seop
    • Safety and Health at Work
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    • v.1 no.2
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    • pp.183-191
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    • 2010
  • Objectives: The objective of this study is to investigate the distribution patterns and exposure concentrations of bioaerosols in industries suspected to have high levels of bioaerosol exposure. Methods: We selected 11 plants including 3 livestock feed plants (LF industry), 3 metal working fluids handling plants (MWFs industry), and 5 sawmills and measured total airborne bacteria, fungi, endotoxins, as well as dust. Airborne bacteria and fungi were measured with one stage impactor, six stage cascade impactor, and gelatin filters. Endotoxins were measured with polycarbonate filters. Results: The geometric means (GM) of the airborne concentrations of bacteria, fungi, and endotoxins were 1,864, $2,252\;CFU/m^3$, and $31.5\;EU/m^3$, respectively at the sawmills, followed by the LF industry (535, $585\;CFU/m^3$, and $22.0\;EU/m^3$) and MWFs industry (258, $331\;CFU/m^3$, and $8.7\;EU/m^3$). These concentrations by industry type were significantly statistically different (p < 0.01). The ratio of indoor to outdoor concentration was 6.2, 1.9, 3.2, and 3.2 for bacteria, fungi, endotoxins, and dust in the LF industry, 5.0, 0.9, 2.3, and 12.5 in the MWFs industry, and 3.7, 4.1, 3.3, and 9.7 in sawmills. The respiratory fractions of bioaerosols were differentiated by bioaerosol types and industry types: the respiratory fraction of bacteria in the LF industry, MWF industry, and sawmills was 59.4%, 72.0%, and 57.7%, respectively, and that of fungi was 77.3%, 89.5%, and 83.7% in the same order. Conclusion: We found that bioaerosol concentration was the highest in sawmills, followed by LF industry facilities and MWFs industry facilities. The indoor/outdoor ratio of microorganisms was larger than 1 and respiratory fraction of microorganisms was more than 50% of the total microorganism concentrations which might penetrate respiratory tract easily. All these findings suggest that bioaerosol in the surveyed industries should be controlled to prevent worker respiratory diseases.

Contact dermatitis among male workers exposed to metalworking fluids (금속가공유를 취급하는 남성 근로자의 접촉피부염)

  • Jin, Young-Woo;Lee, Jun-Young;Kim, Eun-A;Park, Seung-Hyun;Chai, Chang-Ho;Choi, Yong-Hyu;Kim, Kyoo-Sang
    • Journal of Preventive Medicine and Public Health
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    • v.30 no.2 s.57
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    • pp.381-391
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    • 1997
  • In an epidemiological study of metal workers exposed to metalworking fluids (MWF), the prevalence time of Evolution, seasonal occurrence and clinical type of contact dermatitis were investigated. Compostional analysis of MWF with HPLC, dermatological examination and two consecutive questionnaire surveys were conducted. Study population was divided into two groups ; workers contact to cutting oil and workers contact to rust preventive oil. In the analysis of MWF, aliphatic hydrocarbons, having 12-20 carbons, was most common composition(49.04%) of cutting oil otherwise, major contents (90.99%) of the rust preventives oil were aliphatic hydrocarbons composed of 6-9 carbons. The frequency (point prevalence) of contact dermatitis(CD) was 7(12.7 per 100 subjects) in the dermatological examination of 55 workers. As the result of second survey for contact dermatitis, cumulative prevalence of oil working full-time and recent 1 year prevalence in two groups were 28.0, 16.7 and 15.1, 12.5 per 100 subjects. There were no difference in the prevalence of CD by oil, age, oil contact duration. Summer is the most common evolution season in workers exposed to cutting oil, but not in workers exposed to rust preventive oil. Major clinical type of CD was erythematous papules in both groups. It presents the importance of preventive measures that 51.1% suffer from contact dermatitis had medical care at their own expense, and 47.1% of them felt serious about their contact dermatitis. From the fact that 68.6% think cotton gloves protective apparatus, we emphasize the need for health education.

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