• Title/Summary/Keyword: Metal wire

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Effects of 3rd Element Addition on the Property Improvement of Al-Zr Conductor Wire (Al-0.24Zr 합금 도체의 물성향상에 미치는 제 3원소의 영향)

  • Park, Su-Dong;Hyun, Suk-Kyu;Kim, Byung-Geol;Kim, Bong-Seo;Lee, Hee-Woong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07b
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    • pp.1244-1247
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    • 2004
  • 본 연구에서는 송전선용 내열 Al합금인 Al-Zr합금의 내열성과 도전율을 동시에 향상시키기 위해 제 3원소(Mm(misch metal), Ag, Be)를 첨가하고 이것에 의한 물성변화를 공정별로 추적분석 하였다. 본 연구에 의해 측정된 주요 물성은 공정에 따른 미세조직 변화와 경도 및 도전율 둥이 측정, 조사되었다. 연구결과, Mm첨가에 의해 주조조직은 미세화 되었으며 경도와 도전율은 향상되었다. Be첨가에 의해서는 급냉 후 주조조직이 조대화 하였고 주조상태에서 이미 60%IACS에 근접하는 우수한 도전율을 나타내었다. 또한 주조 후 열처리 과정에서 주조조직의 분해는 촉진되었으며 시효석출과정에서는 $Al_3Zr$상의 석출은 억제되었다. 그러나 Al-Zr합금에 대한 Ag의 첨가는 경도와 도전율 모두에서 큰 영향을 주지 않는 것으로 판단되었다.

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Creep-Induced Tension Loosening of CRT Tension Mask (크리프에 따른 CRT 텐션 마스크의 장력 이완)

  • Chung, Il-Sup
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.1034-1040
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    • 2003
  • Tension mask is a part of CRT type devices, which is installed right behind glass-made front panel. Numerous slits on the thin metal sheet enable the electron beams emitted from posterior gun to be focused, resulting in enhanced definition. Flattened and enlarged displays necessitate the imposition of pretension on the masks, in order to improve the robustness of display quality against vibration or impact. High temperature assembly process subsequent to pretensioning, however, degenerates creep resistance of mask material, and common mask may become susceptible to undesirable elongation due to creep. Once tensile stress becomes high enough to induce creep deformation, pretension is substantially loosened. In this study, tension mask assembly is modeled as a combined structure of beams and wire array, and a numerical simulation is attempted for pretensioning followed by high temperature process. Based on a model study, creep occurrence is found to be probable and its adverse influence is quantified. As fur maintaining high tensile force, simply increasing pretension does not seem to be helpful. Instead, the structure of frame needs to be modified somehow, or material for mask needs to be selected properly.

The gas sensing characteristic of the porous tungsten oxide thin films based on anodic reaction (양극반응으로 제조된 다공질 WO3 박막의 가스센서 특성)

  • Lee, Hong-Jin;Song, Kap-Duk;Lee, Duk-Dong
    • Journal of Sensor Science and Technology
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    • v.17 no.1
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    • pp.9-14
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    • 2008
  • In this paper, the gas responses of tungsten oxide films prepared by anodic reaction was discussed. Sensing electrodes and heating electrodes were patterned by photolithography method on quartz substrate. Porous tungsten oxide was fabricated in electrolyte solutions of 5 % HF (HF :$C_2H_6OH:H_2O$=3 : 2 : 20) by anodic reaction. The anodic reaction with metal (platinum wire) as a cathode and the sensing device as an anode was conducted under the various reaction times (1-10 min) at 10 mA/$cm^2$ The surface structure and morphology of the fabricated sensor have been analysed by X-ray diffraction (XRD) and field-emission scanning electron microscopy (FE-SEM). All the peaks of XRD results were well indexed to the pure phase pattern. The average diameter of the porous tungsten oxide surface were ranged about 100 nm. The fabricaed sensor showed good sensitivity to 200 ppm toluene at operating temperature of $250^{\circ}C$.

Control Gas Metal Arc Welding System Using Decentralized Method

  • Ngo, Manh Dung;Phuong, Nguyen Thanh;Duy, Vo Hoang;Kim, Hak-Kyeong;Kim, Sang-Bong
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.60-66
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    • 2006
  • This paper presents a new way achieving better welding results of gas mental arc welding (GMAW) system by using a decentralized control method. In this paper, the GMAW system is considered as two separated subsystems such as a power source of GMAW (PS-GMAW) and a wire feed unit (WFU). The mathematical modeling of PS-GMAW and WFU are presented. Based on the modeling of two subsystems, a sliding mode controller and a proportional controller is designed for controlling the PS-GMAW and the WFU, respectively. Two decentralized controllers have to be designed to control the out welding arc of the GMAW to be stable and tracking the setting value accurately during the welding process. Furthermore, the simulation and experimental results are shown to prove the effectiveness of the proposed controllers.

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The Production of Metal Matrix Composites by Using the EPC Process;Particle Behavior at Solid-Liquid Interface (소실모형주조법에 의한 금속기 복합재료의 제조;고액계면과 입자거동에 관하여)

  • Park, Jong-Ik;Kim, Young-Seob;Kim, Jeong-Min;Kim, Dong-Gyu
    • Journal of Korea Foundry Society
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    • v.17 no.1
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    • pp.93-99
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    • 1997
  • A possibility of production of aluminium matrix composites by using the lost foam process was investigated. Silicon carbide particles, graphite particles, and stainless steel wires were used as reinforcement materials. The reinforcement materials were introduced to the polystyrene to form patterns via injection molding process. The results obtained from this experiment can be summarized as follows. In Al/SiCp system, the particles with the radius of $100{\mu}m$ and over were entrapped in the matrix in the case of upward freezing of which solidification direction was opposite to floating direction of the particles. And few particles were entrapped in the matrix in downward freezing. In Al/graphite system, almost no particles were entrapped in the matrix except the area chill attatched. When the thickness of polystyrene slice was 4mm in Al/stainless steel wire system, the floating tendency of fibers was observed to increase as the distance from the ingate was increased.

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A Study on Experimental Clothing of the Early 20th Century Italian Artists (20세기 초 이탈리아의 실험예술 의상에 관한 연구)

  • 이금희
    • The Research Journal of the Costume Culture
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    • v.9 no.1
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    • pp.111-126
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    • 2001
  • This study concentrates on the relationship between the early 20th century italian artists and their works in the field of clothing design. They advocated the creation of art for life and introduced a new type of work of art which I will call 'experimental clothing for art'. The experimental clothing for art showed its dynamic characteristics in the field s of line and form, color, pattern, and material. The Italian artists made simple and functionalistic dresses, using asymmetric, geometric cuts. in pattern making. They employed dynamic patterns in textile design and favored brilliant colors which they debunked as storage and traditional. With regard to material, they used unusual materials such as metal, net, wire, and paper and inexpensive materials. To investigations of the visual expression of experimental clothing for art in Italy have led us to the internal expressions which are avant-garde, dynamic & speed, functionality & popularity, ephemeral & transformable, and warlike. As a result of the reflection of the times and the artists's will and roles the experimental clothing for art in Italy implicated contemporary clothing in the early twentieth century and it was only laboratory art that underwent various experiments in canvas but a model of efforts for the at of living, which was anti-traditional. It offered a new future and created a new environment. It is left for future research how the experimental clothing for art developed in countries other than Italian.

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The development of prevention technique for crack and porosity occured during hardening overlay auto MIG welding for press die of gray cast iron (회주철 프레스 금형에 대한 경화육성 자동 MIG 용접시 균열 및 기공방지 기법의 개발)

  • Yu, Gwang-Seon;Hwang, Jae-Ryeon;Kim, Deok-Hwan;Kim, Byeong-Hun;Hwang, Ji-Seon;Jo, Sang-Myeong
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.114-116
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    • 2005
  • There are some problems when weld gray cast iron which is used well in automobile industry with auto MIG welding. the problems are followed like this 1) Occurrence of porosity and hardening organization. 2) Occurrence of crack due to lower elongation of gray cast iron when restraint stress works on. 3) Occurrence of porosity and unstable bead shape due to unstable arc under low current MIG welding.. especially there is a restraint on chemical composition of weld metal because the weldment demands more than 570Hv hardness. so it is hard to use Fe-Ni wire to prevent cracks occured on weldment and new welding method is needed to resolve that problems. This study shows how to prevent porosity and cracks occurring when weld gray cast iron trimming die and shows a new welding method for press die of gray cast iron

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An Experimental Study on the Aerodynamic Characteristics of the Robust Optimized Shape of Pantograph Panhead (팬터그래프 팬헤드 강건최적형상에 대한 공기역학적 특성에 관한 실험적 연구)

  • Rho, Joo-Hyun;Kwak, Min-Ho;Park, Hoon-Il;Lee, Young-Bin;Lee, Dong-Ho;Cho, Hwan-Kee
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2224-2229
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    • 2008
  • High-Speed train has been developed and it becomes faster and environmental friendly. As trains run faster, Noise of trains is generated mainly by aerodynamic disturbance. Pantograph, both ends of trains, and gaps of coaches which are thought to be aerodynamic noise's factors are primarily studied. Pantograph is a similarly shaped metal framework on the roof of an electric high speed train, transmitting current from an overhead electric catenary wire. Panhead which contacts electric wires directly looks like a bluff strut, goes through flows, is sensitive to external disturbances and is one of the most important factors which decide whole vehicles' driving ability. In this study, aerodynamically robust optimized pantograph panhead shape is designed and then evaluated through subsonic wind tunnel test. To compare these with existing panhead rectangular shapes or circular cylinder shapes, By visualizing strong vortex flow patterns which are main noise sources, characteristics are compared and analyzed

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Synthesis of Metal and Ceramic Magnetic Nanoparticles by Levitational Gas Condensation (LGC)

  • Uhm, Y.R.;Lee, H.M.;Lee, G.J.;Rhee, C.K.
    • Journal of Magnetics
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    • v.14 no.2
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    • pp.75-79
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    • 2009
  • Nickel (Ni) and ferrite ($Fe_3O_4$, $NiFe_2O_4$) nanoparticles were synthesized by LGC using both wire feeding (WF) and micron powder feeding (MPF) systems. Phase evolution and magnetic properties were then investigated. The Ni nanopowder included magnetic-ordered phases. The LGC synthesis yielded spherical particles with large coercivity while the abnormal initial magnetization curve for Ni indicated a non-collinear magnetic structure between the core and surface layer of the particles. Since the XRD pattern cannot actually distinguish between magnetite ($Fe_3O_4$) and maghemite (${\gamma}-Fe_2O_3$) as they have a spinel type structure, the phase of the iron oxide in the samples was unveiled by $M{\ddot{o}}ssbauer$ spectroscopy. The synthesized Ni-ferrite consisted of single domain particles, including an unusual ionic state. The synthesized nanopowder bore an active surface due to the defects that affected abnormal magnetic properties.

Manufacturing technology of micro parts by powder injection molding (PIM기술을 이용한 마이크로 부품 성형기술)

  • Lee, W.S.;Ko, S.H.;Jang, J.M.;Kim, I.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.60-63
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    • 2009
  • Manufacturing technologies of micro spur gear and micro mold by micro PIM were studied with stainless steel feedstock. For molding of gears, micro mold with gear cavity of 1.2 mm in diameter was produced by wire EDM. The proper injection pressure was selected to 70bar by observation and measuring of shapes and shrinkage of gears before/after sintering. For fabrication of micro mold, a tiny polymer gear was produced by injection into the mold. Then, 316L feedstock was again injected/compressed on the polymer gear and debinded together with polymer gear followed by sintering. As a result, another metal mold with gear cavity reduced to about 20% was fabricated and through repetition of this process chain, micro gear mold with cavity about below 800 um was finally obtained. In reduction of size by injection/compression molding, height of gear tooth was shrunk more and the effort for decrease of roughness of micro cavity were carried out ultrasonic polishing and as a result, the roughness in cavity decreased from 3-4 um to about 200 nm.

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