• Title/Summary/Keyword: Metal wire

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Heating Properties and Pore structure of Cementitious Joint by Induction Heating (시멘트계 접합부의 유도가열에 의한 승온특성 및 공극구조)

  • Kang, Dong-Woo;Ahn, Jae-Cheol;Kim, Jung-Kil;Kang, Byeung-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05a
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    • pp.3-4
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    • 2011
  • The purpose of this study is to suggest basic data for development optimal disassembly manufacturing system during analysis pore structure and heating properties of cementitious joint using conductive resister by induction heating. From the results, we knew cementitious joint is weak easily by heating of conductive resister, such as wire mesh, punching metal, and steel fiber, from induction heating.

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Design and Manufacturing of Narrow-pitched IC Sockets (초소형 IC 소켓 설계 및 제조 기술)

  • Yoon, Seon-Jhin;Kim, Jong-Mi;Kwon, Oh-Keun
    • Design & Manufacturing
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    • v.11 no.2
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    • pp.9-14
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    • 2017
  • The design and manufacturing tehcnology of IC sockets beyond 0.3mm pitch were presented. We compared the developed IC socket with the conventional one especially on the core metal-insulation part. Advanced machining techniques were employed to provide high precision. Our wire electrodischarge machining and high speed machining centers were able to maintain the micro-scale precision. We performed an injection molding analysis using a commercial analysis tool to predict the performance of the developed IC socket. We found that the solidification of the plastic resin and the high level of the clamping force are responsible for the defects such as incomplete filling and short shot. From these results, we modified the IC socket and successfully remove the defects. We were also able to find out that the new design socket needs less maintenance cost.

A Study on the Plug Weldability of 304 Stainless Steel (304 스테인리스강의 Plug 용접성에 관한 연구)

  • 황종근;장경복;강성수
    • Journal of Welding and Joining
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    • v.16 no.1
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    • pp.106-113
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    • 1998
  • In this study, the plug weldability of STS 304 was investigated. The parameters which influence plug weldability were pushing pressure of the plates, position of welding wire and composition of shielding gases. Among these factors, the composition of shielding gases and hole diameter of the upper plate were found to be the major factors influencing weld quality. To evaluate weldability, tensile shear strength of the plug welded specimen was measured and compared with tensile strength of butt welded specimen. Hardness was measured for both plug weld and butt weld. The microstructure of the weld metal and HAZ were also characterized.

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Safety Engineering Technique By Industry on Small & Medium Industry (중소기업의 업종별 안전공학 기술)

  • Kim, Dae-Sig
    • Journal of Industrial Convergence
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    • v.2 no.2
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    • pp.31-46
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    • 2004
  • The ratio of industrial injury in Korea is higher 2~4 times than advanced nations like Japan and Singapore, because the industrial injuries in small-medium industry are higher than large size industry. The investment ability is insufficient for working conditions and prevention of the industrial injuries in the small & medium industry. The industrial safety management of machinery manufacturing for transportation, chemical factory, textile product manufacturing, wire & circuit products for computer, plastic goods manufacturing, and metal products manufacturing was investigated. Therefore, the purpose of the paper is to recognize the seriousness of the industrial injuries, understand product, layout, and machinery, and working conditions, etc., and indicate safety engineering techniques for improvement of quality and productivity under this safety working conditions.

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Mathematical Models for Optimal Bead Geometry for GMA Welding Process

  • Park, C.E.;Li, C.S.;Kim, I.S.
    • International Journal of Korean Welding Society
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    • v.3 no.1
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    • pp.8-16
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    • 2003
  • A major concern in Gas Metal Arc (GMA) welding process is the determination of welding process variables such as wire diameter, gas flow rate, welding speed, arc current and welding voltage and their effects on the desired weld bead dimensions and shape. To successfully accomplish this objective, 81 welded samples from mild steel AS 1204 flats adopting the bead-on-plate technique were employed in the experiment. The experimental results were used to develop a mathematical model to predict the magnitude of bead geometry as follows; weld bead width, weld bead height, weld bead penetration depth, weld penetration shape factor, weld reinforcement shape factor, weld bead total area, weld bead penetration area, weld bead reinforcement area, weld bead dilution, length of weld bead penetration boundary and length of weld bead reinforcement boundary, and to establish the relationships between weld process parameters and bead geomery. Multiple regression analysis was employed for investigating and modeling the GMA process and significance test techniques were applied for the interpretation of the experimental data.

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Polarization Insensitive CWDM Optical Demultiplexer Based on Polarization Splitter-rotator and Delayed Interferometric Optical Filter

  • Seok-Hwan Jeong;Heuk Park;Joon Ki Lee
    • Current Optics and Photonics
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    • v.7 no.2
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    • pp.166-175
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    • 2023
  • We theoretically analyze and experimentally demonstrate a polarization-diversified four-channel optical demultiplexer (DeMUX) comprising a hybrid mode conversion-type polarization splitter rotator (PSR) and delayed Mach-Zehnder interferometer optical DeMUX for use in coarse wavelength division multiplexing (CWDM)-based optical interconnect applications. The Si wire-based device fabricated by a complementary metal-oxide semiconductor-compatible process exhibited nearly the same filter spectral response irrespective of the input polarization state under the PSR. The device had an extremely low insertion loss of <1.0 dB, polarization-dependent loss of <1.0 dB, and interchannel imbalance of <0.5 dB, suppressing unwanted wavelength and polarization crosstalk from neighboring channels of <-20 dB at each peak transmission channel grid.

Development of a Care Robot for Lift and Transfer of Bedridden Patients (와상환자의 이승 및 이송 작업을 위한 돌봄로봇 개발)

  • Konchanok Vorasawad;Hyeokdong Kweon;Changwon Kim
    • The Journal of Korea Robotics Society
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    • v.18 no.4
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    • pp.403-408
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    • 2023
  • In this paper, we introduce the results of the development of a care robot for the safe lifting and transportation of bedridden patients with difficulty moving by themselves, especially, in medical facilities. The purpose of the developed patient transfer robot is to improve the convenience of care givers and enhance the safety and comfort of care recipients by facilitating patient lifting and patient transfer tasks by applying robot technology. In order to implement the lifting function, a hoist was designed and developed, and a sway control and rollover warning system were included in the hoist module as product differentiators. In addition, in terms of implementing the transfer function, an omnidirectional movement mechanism to improve operability in confined spaces and an active safety system to prevent collisions were developed. The function of the developed patient transfer robot was verified through performance evaluation by an authorized testing agency.

A study of dissolving treatment of covered material on metal surface (금속표면 피복물질의 분해처리에 관한 연구)

  • Lee, Cheal-Gyu;Kim, Moon-Chan
    • Analytical Science and Technology
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    • v.18 no.2
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    • pp.112-119
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    • 2005
  • This study reports on the efficiency of cleaning enameled magnet wire using a sulfuric acid $H_2SO_4$ and removal of dissolved organic material using hydrogen peroxide $H_2O_2$ and nitric acid $HNO_3$ at $80^{\circ}C$. The method involves the addition of pure $H_2SO_4$ and $H_2O_2$ or $HNO_3$. Layers of enameled organic material were dissolved by 90% $H_2SO_4$ and the solution was maintained as 35% $H_2O_2$ or 60% $HNO_3$. $H_2O_2$ content in aqueous $H_2O_2$ was maintained as 8.8 : 1.0. An initial concentration of $H_2SO_4$ in dissolution conditions was accomplished within 15 min, with a stripping time of about 2 h. The concentrations of $H_2O_2$ and $HNO_3$ in the processing bath were relatively low, but sufficient enough to produce an effective amount of power in the bath for the removal of the enamel material. The cleaning effect of enameled organic material involves the dehydration by $H_2SO_4$ and the oxidation by $H_2O_2$ or $HNO_3$.

High Purity Hydrogen Generator for Fuel Cell Vehicles (연료전지 자동차 탑재형 고순도 수소생산장치)

  • Han, Jaesung;Lee, Seok-Min
    • Transactions of the Korean hydrogen and new energy society
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    • v.12 no.4
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    • pp.277-285
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    • 2001
  • We developed a compact, 10 kWe, purifier-integrated reformer which supplies hydrogen for fuel cell vehicles. Our proprietary technologies regarding hydrogen purification by palladium alloy membrane and catalytic combustion by noble metal coated wire-mesh catalyst were combined with the conventional methanol steam reforming technology, resulting in higher conversion, excellent quality of product hydrogen, and better thermal efficiency than any other systems. In this system, steam reforming, hydrogen purification, and catalytic combustion take place all in a single reactor so that the whole system is compact and easy to operate. The module produces $8.2Nm^3/hr$ of 99.999% or higher purity hydrogen with CO impurity less than 10 ppm, which is equivalent to 10 kWe when PEMFC has 45 % efficiency. Thermal efficiency of the module is 81 % and the power density of the module is 1.6 L/kWe. As the results of experiments, cold-start time has been measured about 20 minutes. Response time of hydrogen production to the change of the feed rate has been within 1 minutes.

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A New Quantification Method of Rock Joint Roughness (II) - Roughness classification and strength equation - (암석 절리면 거칠기의 정량화에 대한 연구(II) - 거칠기의 구분과 강도식의 제안 -)

  • Hong, Eun-Soo;Cho, Gye-Chun;Kwon, Tae-Hyuk;Lee, In-Mo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.8 no.2
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    • pp.183-196
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    • 2006
  • Rock joint roughness obtained from the camera-type 3D scanner was classified into waviness and unevenness. The classification criteria were established in the previous study; digital filtering was used to distinguish one from another. The classified and original profiles were used to produce metal moulds. For accurate machining of the moulds, the WEDM(Wire-cut Electric Discharge Machining) was adopted. Specimens were cast using high strength gypsum, and joint shear tests were performed by varying normal stress from low value to high one. Roughness mobilization characteristics depending on the asperity scale and the applied normal stress were investigated. A new equation was proposed to predict shear strength of rock joint, which can consider the characteristics of roughness mobilization and roughness parameters. The roughness quantification composed of waviness and unevenness was found to be a useful method to predict the joint shear strength.

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