• 제어로봇시스템학회:학술대회논문집
• /
• 1996.10b
• /
• pp.1364-1367
• /
• 1996

Recently, direct rolling process, called as strip casting process, has been interested in to save production cost by reducing forming processes. In direct rolling process, since a steel strip of thickness 1-5(mm) can be produced directly from molten metal, it can eliminate secondary hot rolling process. On the other hand, since many process variables are existed in this process and relation of these variables is very complex, it is difficult to realize the process design and the quality control. In this paper, as first step to overcome above difficulties, the quantitative relationship of the process variables affected to quality of the strip has been carried out through the numerical analysis. Also, we determined the process variable to monitor the quality in the direct rolling process. As a result, we show that the solidification final point, called as Nip point, was related directly to quality of the strip.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1997.04a
• /
• pp.384-388
• /
• 1997

Recently,direct rolling process has been drawing increasing interests because production cost be greatly reduced by eliminating subsequent hot rolling processes. Such a process has been characterized to prosuce thin steel strip (thickness 1~5mm) directly from molten metal and to skip over the conventional hot rolling processes. However, since there are several process parameters, which affect the quality of product,and their relationship between the parametersare very complex,it is therefore very difficult to realize the process design and the quality control. To overcome these difficulties quantitative relationship between the parameters are investigated through a numerical analysis. Form these results, it is found that solidification final point is the most important paramter which is critical to quality of the strip. Also,the multiple regression model is obtianed to determine their relationship from the solidification final point and roll separating force which can be easily estimated

• Journal of Powder Materials
• /
• v.30 no.4
• /
• pp.339-345
• /
• 2023

This study investigates the melting point and brazing properties of the aluminum (Al)-copper (Cu)-silicon (Si)-tin (Sn) alloy fabricated for low-temperature brazing based on the alloy design. Specifically, the Al-20Cu-10Si-Sn alloy is examined and confirmed to possess a melting point of approximately 520℃. Analysis of the melting point of the alloy based on composition reveals that the melting temperature tends to decrease with increasing Cu and Si content, along with a corresponding decrease as the Sn content rises. This study verifies that the Al-20Cu-10Si-5Sn alloy exhibits high liquidity and favorable mechanical properties for brazing through the joint gap filling test and Vickers hardness measurements. Additionally, a powder fabricated using the Al-20Cu-10Si-5Sn alloy demonstrates a melting point of around 515℃ following melting point analysis. Consequently, it is deemed highly suitable for use as a low-temperature Al brazing material.

• Journal of Advanced Marine Engineering and Technology
• /
• v.39 no.5
• /
• pp.542-547
• /
• 2015

Since the oil price has been significantly jumped for several years, a heavy oil of low quality has been mainly used in the diesel engine of the merchant ship. Thus, a combustion chamber of the engine has been often exposed to severely corrosive environment more and more because temperature of the exhaust gas of the combustion chamber has been getting higher and higher with increasing of using the heavy oil of low quality. As a result, wear and corrosion of the engine parts such as exhaust valve, piston crown and cylinder head surrounded with combustion chamber are more serious compared to the other parts of the engine. Therefore, an optimum repair welding for these engine parts is very important to prolong their lifetime in a economical point of view. In this study, Inconel 625 filler metal were welded with GTAW method in the cast steel which would be generally used with piston crown material. And the corrosion properties of weld metal, heat affected and base metal zones were investigated using electrochemical methods such as measurement of corrosion potential, anodic polarization curves, cyclic voltammogram and impedance etc. in 35% $H_2SO_4$ solution. The weld metal and base metal zones exhibited the highest and lowest values of hardness respectively. Furthermore, the corrosion current density of the weld metal zone revealed the lowest value, having the highest value of hardness. The corrosive products with red color and local corrosion like as a pitting corrosion were considerably observed at the base metal zone, while these morphologies were not wholly observed in the weld metal zone. In particular, the polarization characteristics such as impedance, polarization curve and cyclic voltammogran associated with corrosion resistance property were well in good agreement with each other. Consequently, it is suggested that the mechanical and corrosion characteristics of the piston crown can be predominantly improved by repair welding method using the Inconel 625 electrode.

• Journal of agricultural medicine and community health
• /
• v.18 no.2
• /
• pp.153-160
• /
• 1993

Health complaints among vinylhouse workers in Sungjoo county, Kyungpook province led to the investigation of heavy metal levels of air, soil and humans as well as physical conditions of the vinylhouse. The average temperature and humidity inside the vinylhouse were 8 higher and 10% point lower, respectively, as compared to the outside. While discomfort index(D. I.) outside was pleasant level(69.2), D. I. inside was 82 at which point 100% of people feels discomfort. Cadmium concentration of soils inside the vinylhouse(0.116 mg/kg) was 1.8 times higher than the soils outside. Arsenic concentration of soils inside the vinylhouse(4.882 mg/kg) was only slightly higher than the soils outside(4.182 ng/kg). However, both heavy metal concentrations detected in soils inside or outside the vinylhouse were within the normal range. Analysis of 10 air samples taken inside the vinylhouse showed that only one sample had a cadmium concentration above the detectable level and the rest of samples were below the detectable levels. While there were no difference of arsenic concentrations in urine between male and female, cadmium concentrations in urine samples of female (3.31 ug/l) was slightly higher than male(2.38 ug/l). Age-dependent increases of cadmium concentrations in urine samples were also observed. However, there was no concentration difference of these heavy metals in urine between vinylhouse workers and non-vinylhouse workers. Urine concentrations of cadmium and arsenic detected from vinylhouse workers or non-vinylhouse workers were within the normal range. The present study represents a first attempt to evaluate physical and environmental risk factors of the vinylhouse affecting the vinylhouse farmer's health. The study revealed that, while physical conditions of the vinylhouse such as temperature and humidity are the possible factors associated with the farmer's complaints, environmental contamination as judged from heavy metal levels in soil, air and humans is not a risk factor contributing to the vinylhouse farmer's health problem.

• Proceedings of the KWS Conference
• /
• 2002.10a
• /
• pp.94-100
• /
• 2002

During the last years, great progress has been made in the fields of welding power sources and filler materials for the MIG-welding of magnesium alloys. This advice resulted in a better welding process, md, therefore, in highly improved welding results. Furthermore the gap between short-circuiting- and spray-arc-trunsfer could be closed by the triggered short-circuiting- and the short-circuiting-arc with pulse overlay. A crucial contribution to the welding process is the energy input into the filler material. Many problems result from the physical properties of magnesium, for instance its narrow interval between melting point 600$^{\circ}C$ and vaporization point 1100$^{\circ}C$. The energy input into the filler material has to be regulated in such a way that the wire will melt but not vaporize. For th is reason, special characteristics of power sources hue been examined and optimized with the help of high-speed-photographs of the welding process with particular consideration of the drop detachment. An important improvement of the weld seam profile has been achieved by using filler material of only 1.2 mm in diameter. The experiments hue been made with 2.5 mm thick extruded profiles of AZ31 and AZ6l. The results of tensile testing showed strength values of 80 to 100% of the base metal. B ending angles up to 60$^{\circ}$ have been reached. The fatigue strength under reversed bending of the examined magnesium alloys after welding reaches 50% of the strength of the base metal. When the seam reinforcement is ground of the fatigue strength can be raised up to 75% of the base metal.

• International Journal of Ocean System Engineering
• /
• v.2 no.4
• /
• pp.209-213
• /
• 2012

Recently, the fuel using in the diesel engines of marine ships has been changed to a low quality of heavy oil because of the steady increase in the price of oil. Therefore, the wear and corrosion in all parts of the engine such as the cylinder liner, piston crown, and spindle and seat ring of exhaust valves has correspondingly increased. The repair welding of a piston crown is a unique method for prolonging its lifetime from an economic point of view. In this case, filler metals with a high corrosion and wear resistance are mainly being used for repair welding. However, often at a job site on a ship, a piston crown is actually welded with mild filler metals. Therefore, in this study, mild filler metals such as CSF350H, E8000B2, and 435 were welded to SS401 steel as the base metal, and the corrosion properties of the weld metals with and without post weld heat treatment were investigated using some electrochemical methods in a 0.1% $H_2SO_4$ solution. The weld metal welded with CSF350H filler metal exhibited the best corrosion resistance among these filler metals, irrespective of the heat treatment. However, the weld metal zones of the E8000B2 and 435 filler metals exhibited better and worse corrosion resistance with the heat treatment, respectively. As a result, it is suggested that in the case of repair welding with CSF350H and 435 filler metals, no heat treatment is advisable, while heat treatment is desirable if E8000B2filler metal is used with repair welding.

• Journal of Preventive Medicine and Public Health
• /
• v.31 no.3 s.62
• /
• pp.414-423
• /
• 1998

Metal fume fever has been known as an occupational disease is induced by intense inhalation of fresh metal fume with a particle size smaller than $0.5{\mu}m\;to\;1{\mu}m$. The fumes originate from heating metals beyond their boiling point, as happens, for example, in welding operations. Oxidation usually accompanies this process. In most cases, this syndrome is due to exposure to zinc oxide fumes; however, other metals like copper, magnesium, cadmium, manganese, and antimony are also reported to produce such reactions. Authors report a case of metal fume fever suspected to be associated with copper fume inhalation. The patient was a 42-year-old male and was a smoker. He conducted inert gas tungsten arc welding on copper-coated materials without safety precautions such as a protective mask and adequate ventilation. Immediately after work, he felt metallic taste in his mouth. A few hours after welding, he developed headache, chilling sensation, and chest discomfort. He also complained of myalgia, arthralgia, feverish sensation, thirst, and general weakness. Symptoms worsened after repeated copper welding on the next day and subsided gradually following two weeks. Laboratory examination showed a transient increase of neutrophil count, eosinophilia, elevated erythrocyte sedimentation rate, and positive C-reactive proteinemia. Blood and urine copper level was also increased compared to his wife. Before this episode, he experienced above complaints several times after welding with copper materials but welding of other metals did not produce any symptoms. It was suggested that copper fume would have induced metal fume fever in this case. Further investigations are needed to clarify their pathogenic mechanisms.

• Journal of Society of Preventive Korean Medicine
• /
• v.6 no.1
• /
• pp.129-139
• /
• 2002

This research purpose was to get urine and hair metal correlation by Spearman methods in subjects with long term intake of herbal medicine. And that result can help research for metal absorption mechanism in body. Subjects have been intake 1-124 months(7.55 months mean) in decoction and 1-60 months (1.27 months means) for some disease treatment in sampling point. 1) Metal concentrations in urine and hair of study subjects showed higher than WHO reference limits, especially 0.32-6.17% in urine and 11.69-26.95% in hair. 2) Metal concentration in urine correlated 0.37(p〈0.001) Cu to Cd, 0.37(p〈0.001) Pb to Cu, 0.29(p〈0.001) Pb to Cu, 0.29(p〈0.001) Pb to Cd, and 0.36(p〈0.001) Pb to Cu, -0.13(p〈0.05) Hg to Cu in hair. Also between urine and hair correlated 0.21(p〈0.001) Cd to Cd. 0.17(p〈0.01) Pb to Pb, -0.06 Cu to Hg, -0.01 Hg to Cu. These results showed that occur physical and chemical reaction among many metals in body, respectively. However, further study related this subjects will be need.

• Journal of The Korean Society of Agricultural Engineers
• /
• v.50 no.1
• /
• pp.85-92
• /
• 2008

This study was carried out to estimate heavy metal loads at plain area of the rural watersheds during farming season in 2006. The experimental area was belonging to Geum River watershed. That was located at the center of South Korea. Water samples were corrected at two kinds of aspects. One is regular sampling(every two month) and the other is irregular sampling(every rainfall event). The result showed that heavy metal properties of regular samples were highest at May and June with lively agricultural activities. Heavy metal concentration of irregular samples was lower than that of regular samples. But the heavy metal loads of irregular samples were high. The correlation between each heavy metals of regular samples was following as Mn-Cd > Mn-Fe > Mn-Al > Fe-Al > Al-Cd. The correlation of irregular samples was following as Fe-AI > Zn-Mn > Fe-Cd > Cd-Al. Loading rates of daily discharge the plain area of designed rural watershed during farming season were Al 3.070 kg/day, Cu 0.526 kg/day, Fe 0.745 kg/day, Zn 0.314 kg/day, Cd 0.010 kg/day, Cr 0.055 kg/day, Mn 0.140 kg/day and Pb 0.098 kg/day. Loading rate of discharge with heavy metals during the survey period was Al(577.23 kg) > Fe(140.08 kg) > Cu(98.93 kg) > Zn(58.99 kg) > Mn(26.34 kg) > Pb(18.51 kg) > Cr(10.34 kg) > Cd(1.93 kg).